A filler for a coating including a powder formed from igneous rock with substantially no free silica and a Mohs hardness of at least 5 and a controlled maximum particle size of less than 6 microns, wherein said particles have a surface fluid layer of a lubricative fluid to drastically increase the wettability of said powder and a method of producing the same.

The coating quality prediction device includes: a learned model that has learned a relationship between characteristics of a paint, conditions at a time of applying the paint, and a smoothness of a surface of a coating film obtained by applying the paint under the conditions; and a calculation unit that uses the learned model to calculate the smoothness of the surface of the coating film from the characteristics of the paint and the conditions at the time of applying the paint.

An asymmetric pigment including a first Fabry-Perot structure; and a second Fabry-Perot structure; wherein the first Fabry-Perot structure and the second Fabry-Perot structure have a similar hue angle within +/−45 degrees is disclosed. Other asymmetric pigments are also disclosed as well as methods of making the disclosed pigments.

A powder coating composition can include: a polyester polymer comprising carboxylic acid functional groups; a crosslinker reactive with the carboxylic acid functional groups of the polyester polymer; and a thermoplastic fluoropolymer unreactive with the polyester polymer and crosslinker. The powder coating composition is substantially free of an isocyanate functional crosslinker.

Methods and systems for coating metal substrates are provided. The methods and systems include sequential application of low flow and high flow powder coatings followed by a single heating step to provide a cured coating. The methods and systems include a marker that allows coating uniformity to be monitored and assessed during application. The described methods provide coatings with optimal surface smoothness and edge coverage.

A powder coating composition can include: a polyester polymer comprising carboxylic acid functional groups; a crosslinker reactive with the carboxylic acid functional groups of the polyester polymer; and a thermoplastic fluoropolymer unreactive with the polyester polymer and crosslinker. The powder coating composition is substantially free of an isocyanate functional crosslinker.

A bilayer coating for thermal management has a bottom layer composed of aluminum microflakes dispersed in a Nitrile Butadiene Rubber-co-Urea (NBR-U) polymer binder, and a top layer composed of nanoparticle pigments in the NBR-U polymer binder. The top layer has a transmittance larger than 0.7 at IR wavelengths, and the bottom layer has an emissivity less than 0.4 and a reflectance larger than 0.6 in mid-IR wavelengths from 7 to 14 m.

A powder coating material includes powder particles and an external additive including inorganic particles having an average primary particle diameter of 1000 nm or less. The ratio of the carbon content (mass %) in the inorganic particles to the average primary particle diameter (nm) of the inorganic particles is 0.1 or more. The powder coating material includes a black colorant or a white colorant or does not include any colorant.

An asymmetric pigment including a first Fabry-Perot structure; and a second Fabry-Perot structure; wherein the first Fabry-Perot structure and the second Fabry-Perot structure have a similar hue angle within +/45 degrees is disclosed. Other asymmetric pigments are also disclosed as well as methods of making the disclosed pigments.

A process for fabricating a powder coating composition having a desired color from solid input filaments. A plurality of solid input filaments is fed to a mixer in accordance with an input formulation for a color. The input filaments are liquefied at the mixer, and the liquefied input filaments are combined together in the mixer into an extrudate mixture. The extrudate mixture is removed from the mixer, solidified, and then the solidified extrudate mixture is milled into a powder.