The present invention provides a fabricating method for spunbond nonwoven from natural cellulose fiber blended with nano silver, which comprises following steps. Firstly, prepare nano silver colloidal sol by reduction titration for mixture of polyvinyl alcohol (PVA), silver nitrate (AgNO.sub.3) and sodium borohydride (NaBH.sub.4). Secondly, prepare mixing cellulose serum by blending agitation for mixture of wood pulp, N-methylmorpholine N-oxide (NMMO) and stabilizer. Thirdly, prepare blending mucilage from mixing cellulose serum via blending process. Fourthly, produce spinning dope by blending and dehydrating the nano silver colloidal sol and mixing cellulose serum. Fifthly, produce molten filament tow by spunbond spinning method in association with coagulation, regeneration, water rinse and high-speed stretching process. Finally, by post treatments of hydro-entangled needle punching, drying, winding-up processes in proper order, obtain final product of spunbond nonwoven from natural cellulose fiber blended with nano silver, which is biodegradable with features of antibacterial and antistatic capabilities.

A system and method for forming non-woven fibers includes an extruder for melting a substance, a nozzle on an end of the extruder for outputting the melted substance, and a gas source in fluid communication with the nozzle. The nozzle may be configured to output the substance in a melted form at atmospheric pressure proximate an output of the gas source. The system may be configured to output a gas stream at lower temperature.

An ultra-high-molecular-weight fiber manufacturing method is provided. The method includes: removing moisture in a mixed liquid to form a to-be-processed raw material, and supplying the to-be-processed raw material to a spinning device, where the spinning device heats the to-be-processed raw material in different stages, to make the to-be-processed raw material form a semi-molten state and be extruded toward a discharge outlet, to spin at least one fibril; cooling the at least one fibril, to form a first wire; if hardness of the first wire is not in a hardness range, selecting at least two discontinuous heating zones located in the spinning device to perform temperature adjustment; stretching, heating, and re-stretching the first wire, to form a second wire; winding the second wire around a drum; and stretching, drying, and re-stretching the second wire, to form a final wire product.

An ultra-high-molecular-weight fiber manufacturing method is provided. The method includes: removing moisture in a mixed liquid to form a to-be-processed raw material, and supplying the to-be-processed raw material to a spinning device, where the spinning device heats the to-be-processed raw material in different stages, to make the to-be-processed raw material form a semi-molten state and be extruded toward a discharge outlet, to spin at least one fibril; cooling the at least one fibril, to form a first wire; if hardness of the first wire is not in a hardness range, selecting at least two discontinuous heating zones located in the spinning device to perform temperature adjustment; stretching, heating, and re-stretching the first wire, to form a second wire; winding the second wire around a drum; and stretching, drying, and re-stretching the second wire, to form a final wire product.

A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.

A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.

A method of making a nonwoven from continuous filaments is provided. The method comprises the steps of spinning continuous filaments from a spinneret to move along a vertical travel path in a vertical travel direction, cooling and stretching the filaments downstream of the spinneret in a cooler and a stretcher, and depositing the cooled and stretched filaments at a deposition location on a foraminous belt moving horizontally underneath the cooler and stretcher and having an array of openings of which a portion are plugged with a sealing compound to create a partially plugged foraminous belt. The method comprises drawing air downward through unplugged openings in the foraminous belt to stabilize the continuous filaments deposited on the foraminous belt, and pre-consolidating the deposited nonwoven into final form.

A method of making a nonwoven from continuous filaments is provided. The method comprises the steps of spinning continuous filaments from a spinneret to move along a vertical travel path in a vertical travel direction, cooling and stretching the filaments downstream of the spinneret in a cooler and a stretcher, and depositing the cooled and stretched filaments at a deposition location on a foraminous belt moving horizontally underneath the cooler and stretcher and having an array of openings of which a portion are plugged with a sealing compound to create a partially plugged foraminous belt. The method comprises drawing air downward through unplugged openings in the foraminous belt to stabilize the continuous filaments deposited on the foraminous belt, and pre-consolidating the deposited nonwoven into final form.

A method of making nonwoven webs comprising providing a spinneret wherein the spinneret includes a pattern of conduits, the pattern of conduits forming an extrusion region; directing only a first stream of molten propylene polymer having a first temperature into a region adjacent of the first side of the spinneret, directing only a second stream of molten propylene polymer having a second temperature into a region distal to the first side of the spinneret, extruding only the first stream of molten propylene polymer through the exit openings in a first zone; extruding only the second stream of molten propylene polymer through the exit openings of a second zone; the second zone is distal to the first side with the first zone being between the second zone and the first side.

A method of making nonwoven webs comprising providing a spinneret wherein the spinneret includes a pattern of conduits, the pattern of conduits forming an extrusion region; directing only a first stream of molten propylene polymer having a first temperature into a region adjacent of the first side of the spinneret, directing only a second stream of molten propylene polymer having a second temperature into a region distal to the first side of the spinneret, extruding only the first stream of molten propylene polymer through the exit openings in a first zone; extruding only the second stream of molten propylene polymer through the exit openings of a second zone; the second zone is distal to the first side with the first zone being between the second zone and the first side.