A nonwoven recyclable fabric and associated methods are provided. The fabric is formed from 100% polyester, and may also include surface coatings such as hydrophilic coatings to promote heat transfer as well moisture vapor transmission rates and/or a silicone coating to promote fabric smoothness and reduce abrasiveness of the fabric.

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

The present invention concerns a multifilament fibre comprising at least one polymer comprising a polyester, and at least one filler comprising calcium carbonate. The present invention further relates to a process of producing such a multifilament fibre as well as the use of calcium carbonate as filler in a multifilament fibre comprising at least one polymer comprising a polyester.

Disclosed is a polyethylene yarn capable of providing a user with a soft tactile sensation as well as a cooling feeling or a cooling sensation, and also having improved weavability that enables the manufacture of a skin cooling fabrics having excellent pilling resistance, abrasion resistance, cuttability, and sewability, a method for manufacturing the same, and a skin cooling fabric including the same. In a strength-elongation curve of the polyethylene yarn obtained by measuring at ambient temperature, (i) elongation at strength of 1 g/d is 0.5 to 3%, (ii) elongation at strength of 3 g/d is 5.5 to 10%, and (iii) a difference between elongation at strength of 4 g/d and elongation at maximum strength is 5.5 to 25%, and the polyethylene yarn has toughness of 55 to 120 J/m.sup.3 at ambient temperature.

Disclosed is a polyethylene yarn capable of providing a user with a soft tactile sensation as well as a cooling feeling or a cooling sensation, and also having improved weavability that enables the manufacture of a skin cooling fabrics having excellent pilling resistance, abrasion resistance, cuttability, and sewability, a method for manufacturing the same, and a skin cooling fabric including the same. In a strength-elongation curve of the polyethylene yarn obtained by measuring at ambient temperature, (i) elongation at strength of 1 g/d is 0.5 to 3%, (ii) elongation at strength of 3 g/d is 5.5 to 10%, and (iii) a difference between elongation at strength of 4 g/d and elongation at maximum strength is 5.5 to 25%, and the polyethylene yarn has toughness of 55 to 120 J/m.sup.3 at ambient temperature.

Spunbonded nonwoven is made from continuous thermoplastic filaments emitted downwardly by a spinneret in a filament direction. A cooling chamber directly beneath the spinneret receives the filaments from the spinneret and cools the spun filaments with cooling air and has relative to a longitudinally extending machine direction a pair of longitudinal sides extending parallel to the machine direction and a pair of transverse sides extending substantially perpendicular to the machine direction between the longitudinal sides. Respective air-supply manifolds on the transverse sides feed cooling air therefrom into the cooling chamber. The cooling air is extracted from the cooling chamber at the longitudinal sides. A stretcher directly beneath the cooling chamber receives and elongates the cooled filaments, and a device deposits the stretched filaments as a band and conveys the band off in the machine direction.

A type of polyester yarn for an industrial sewing thread and preparing method thereof are provided. The preparing method is composed of a viscosity enhancing by a solid state polycondensation and a melt spinning for a modified polyester, and the modified polyester is a product of esterification and polycondensation of evenly mixed terephthalic acid, ethylene glycol, tert-butyl branched dicarboxylic acid, trimethylsilyl branched diol and a doped Sb.sub.2O.sub.3 powder, wherein the tert-butyl branched dicarboxylic acid is selected from the group consisting of 5-tert-butyl-1,3-benzoic acid, 2-tert-butyl-1,6-hexanedioic acid, 3-tert-butyl-1,6-hexanedioic acid and 2,5-di-tert-butyl-1,6-hexanedioic acid. Moreover, the modified polyester is dispersed with a doped ZrO.sub.2 powder. An obtained fiber has an intrinsic viscosity drop of 23-28% when stored at 25° C. and R.H. 65% for 60 months.

The disclosure generally relates to bicomponent fibers, and more particularly, methods to make bicomponent fibers and articles comprising them, wherein a first extruded component has a moisture level less than a second extruded component. The bicomponent fibers may comprise polyesters and are useful in articles such as carpets and fabrics.

The disclosure generally relates to bicomponent fibers, and more particularly, methods to make bicomponent fibers and articles comprising them, wherein a first extruded component has a moisture level less than a second extruded component. The bicomponent fibers may comprise polyesters and are useful in articles such as carpets and fabrics.