A method of making a filtering face piece respirator, which method includes: providing a cup shaped mold 20; providing a forming chamber 24 where the mold 20 is located and where loose fibers 22 are introduced into air in the forming chamber 24; causing the loose fibers 22 to be accumulated 10 on the mold 20 in the forming chamber 24; and bonding 12 the accumulated fibers to each other at points of fiber intersection, The inventive method thus is beneficial in that it eliminates steps in the manufacturing process. The fibers also are uniformly distributed throughout the mask body, and because the webs do not have to be cut during respirator manufacture, less web waste is generated.

To produce a product from a fibrous non-woven which is formed from cross-linked fibers, at least one ambient condition of the fibrous non-woven is controlled during a recrystallization of a material comprised by the fibrous non-woven

The present invention provides a novel nonwoven felt fabric, which is made of at least one low-melting-point short fiber and at least one high-melting-point short fiber of same type or different types, wherein the fabric is stiff enough to be self-sustaining and have the ability of shape maintenance. The felt fabric exhibits excellent pleatability, moldability and compressive strength. The invention also provides a method for producing the felt fabric, and a filter comprising the felt fabric used as the material of a filter medium of the filter, wherein the filter medium requires no support structure to stand alone and persistently retains its shape.

Nonwoven fibrous webs including randomly oriented discrete fibers defining a multiplicity of non-hollow projections extending from a major surface of the nonwoven fibrous web (as considered without the projections), and a plurality of substantially planar land areas formed between each adjoining projection in a plane defined by and substantially parallel with the major surface. In some exemplary embodiments, the randomly oriented discrete fibers include multi-component fibers having at least a first region having a first melting temperature and a second region having a second melting temperature, wherein the first melting temperature is less than the second melting temperature. At least a portion of the oriented discrete fibers are bonded together at a plurality of intersection points with the first region of the multi-component fibers. In certain embodiments, the patterned air-laid nonwoven fibrous webs include particulates. Methods of making and using such patterned air-laid nonwoven fibrous webs are also disclosed.

A composite board is made at least partially of a nonwoven composite material. The nonwoven composite material includes unraveled natural fibers and/or glass fibers, plastic fibers, and between 0 and 50% weight of thermoharder. Also, a process for manufacturing the composite board comprises mixing unraveled natural fibers and/or glass fibers with plastic fibers, and with less than 50% weight thermoharder, and thermoforming the mix into a nonwoven composite material layer. Further, the composite board is for use in all applications wherein Particle Board, Medium and High Density Fibreboard, Oriented Strand Board, Laminated Veneer Lumber, Plywood and related materials are used, and in wall panels, separation panels, insulation panels, laminates, flooring, in particular laminate flooring, tiles, furniture, and related applications.

A carded nonwoven fibrous web and method of making is provided. The web comprises at least 50%, by weight of the fibrous web, of staple fibers and at least 10%, by weight of the fibrous web, of non-fibrous latex binder, wherein, the staple fibers are autogenously bonded to each other and are bonded to each other by the latex binder.

An embossed non-woven for the vehicle interior, includes: polyethylene terephthalate framework staple fibers; and polyethylene terephthalate binding staple fibers. A proportion of polyethylene terephthalate binding staple fibers is 5 to 50 wt. % based on a total weight of the non-woven. The polyethylene terephthalate binding staple fibers includes core/shell staple fibers. A shell of the core/shell staple fibers has low-melting co-polyethylene terephthalate having a melting point measured in accordance with DIN ISO 11357-3 (2013) in a range of 80° C. to 230° C.

The present disclosure is directed to a wiping product well suited to absorbing a solvent and releasing the solvent onto an adjacent surface. The wiping product can also be constructed so as to have excellent abrasion resistance. The wiping product can be used in numerous applications and is particularly well suited for wiping unfinished surfaces, such as metal surfaces and composite surfaces for removing contaminants, such as oil and grease. The wiping product is made from a hydroentangled and thermally bonded web containing staple fibers and conjugated fibers.

A layered product obtained from pre-consumption waste originating from products based on camel and/or Cashmere and/or alpaca and/or mohair and/or wool and/or yak and/or the like; the product comprises, in percentages by weight: recovered high-value fibers between 30% and 60%, tufts of recycled plastic material between 5% and 50%, tufts of two-part plastic material and with low-melting outside between 8% and 30%.

A non-woven fabric body (11) that forms a non-woven fabric (1) is formed by integrating composite polyester fibers (2) and flame-retardant acrylic fibers (3) which serve as the other fibers of the rest. The composite polyester fibers (2) have a core-sheath structure in which a sheath portion (4) is formed of a low melting point polyester and a core portion (5) is formed of a high melting point polyester having a higher melting point than that of the low melting point polyester. The composite polyester fibers (2) are contained in an amount of 15% to 80% by weight in a total of 100% by weight of the non-woven fabric body (11). Further, an apparent density of the non-woven fabric body (11) ((a basis weight of the non-woven fabric body)/(a thickness of the non-woven fabric body)) is 0.005 g/cm.sup.3 to 0.040 g/cm.sup.3. In addition, a bending resistance of the non-woven fabric body (11) in a flow direction of the fibers is 50 mN.Math.cm to 220 mN.Math.cm, and a bending resistance in a width direction that is orthogonal to the flow direction is 20 mN.Math.cm to 140 mN.Math.cm.