Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. Such nonwoven materials can be patterned to create a three-dimensional topography including indentations formed of valleys and ridges. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression. The nonwoven materials can further facilitate the transfer of the liquid through the nonwoven material for improved liquid distribution and can also have improved liquid retention properties.

The invention addresses the problem of providing a filter medium for a liquid filter, which has a low weight per unit and yet has high strength, high collectability, and a long life, and also a liquid filter. As a means for resolution, using a main fiber having a fiber diameter of 4.0 m or less and an aspect ratio of 100 to 2,500 and a binder fiber having a fiber diameter of 3.0 m or less and an aspect ratio of 100 to 2,500, a filter medium for a liquid filter in which the weight proportion of the binder fiber relative to the weight of the filter medium is 10 to 50 wt %, and the weight per unit is within a range of 5 to 80 g/m.sup.2, and also a liquid filter are obtained.

Yarn manufactured from recycled mixed clothing fibers and a process of making yarn manufactured from recycled mixed clothing fibers. Upcycled yarn has approximately 70%-95% of fiber from separated used clothes fibers, whereby separated used clothes fibers have cotton, polyester, nylon, silk, rayon, spandex, synthetic fibers, wool, hemp, carbon fibers, and/or linen. The upcycled yarn also has approximately 5%-30% other fibers that can be recycled fibers and/or virgin fibers, whereby the recycled fiber is recycled polyester from recycled plastic bottles and other sources, recycled cotton, recycled nylon from fishing nets and other sources, and the virgin fiber is nylon, spandex, virgin polyester, hemp, carbon fiber, and/or organic cotton.

A filter medium for filtering matter from a fluid and the manufacture thereof are provided. In one exemplary embodiment, a method may be performed by a filter medium for filtering particulate matter from a fluid. Further, the filter medium may include a nonwoven sliver formed into a predetermined shape and composed of first synthetic staple fibers having a first denier, second synthetic staple fibers having a second denier, and third synthetic staple fibers having a third denier.

A method of manufacturing a composite textile fabric is provided. The method includes the step of simultaneously forming and depositing fine fibers on a textile. The textile is at least one of a woven fabric, a knit fabric, and a fleece fabric. The fine fibers have an average diameter of less than 1.2 micron. The method also includes the step of bonding the fine fibers to form a membrane layer on the textile.

A thermally conductive, electrical insulating nonwoven material is described that comprises 20 wt. %-50 wt. % organic components, wherein the organic components comprise wherein the organic components comprise organic drawn fibers, organic bi-component binder fibers, and a polymer latex binder comprising at least one of an acrylic latex, an acrylic copolymer latex, a nitrile latex, and a styrene latex; and 50 wt. %-80 wt. % inorganic components wherein the inorganic components comprise a blend of thermally conductive fillers and clay. The organic bi-component binder fibers have a polymeric core and a sheath layer surrounding the polymeric core wherein the sheath layer has a lower melting point than the core.

Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression.

A filter medium for filtering matter from a fluid and the manufacture thereof are provided. In one exemplary embodiment, a method may be performed by a filter medium for filtering particulate matter from a fluid. Further, the filter medium may include a nonwoven sliver formed into a predetermined shape and composed of first synthetic staple fibers having a first denier, second synthetic staple fibers having a second denier, and third synthetic staple fibers having a third denier.

A bonded and entangled non-woven structure made of at least 50% staple fibers by weight of the bonded and entangled non-woven structure, and at least a partial bonding of the fibers of the non-woven structure. The at least partial bonding including thermally activated bonds between a first polyolefin material produced with a catalyst including at least one metallocene catalyst and having a melting point in the range 130-170 C. and a second material having a melting point which is at least 10 C. higher than the melting point of the first material, the weight of the first material in the non-woven structure being at least 3% of the weight of the nonwoven structure.

A wound product and a method of manufacturing the wound product is provided. The wound product comprises a first layer comprising a plurality of splittable fibres. At least some of the plurality of splittable fibres are split longitudinally along at least part of their length, and at least some of the plurality of splittable fibres are entangled.