D04H1/55

STABILIZATION OF SLIT ABSORBENT FABRIC EDGES
20210310169 · 2021-10-07 ·

Disclosed are the cut edges of an absorbent fabric comprising at least 45% and less than about 90% cellulosic or natural fibers, and a fusible component being stabilized by fusing the fusible component with an arrangement of spaced lines or spaced areas extending from the cut edges, and optionally over the entire absorbent fabric.

HIGH TEMPERATURE TREATED MEDIA
20210362081 · 2021-11-25 ·

A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.

Dimensionally-stable melt blown nonwoven fibrous structures, and methods and apparatus for making same

A process and apparatus for producing a dimensionally stable melt blown nonwoven fibrous web. The process includes forming a multiplicity of melt blown fibers by passing a molten stream including molecules of at least one thermoplastic semi-crystalline (co)polymer through at least one orifice of a melt-blowing die, subjecting at least a portion of the melt blown fibers to a controlled in-flight heat treatment operation at a temperature below a melting temperature of the at least one thermoplastic semi-crystalline (co)polymer immediately upon exiting from the at least one orifice, and collecting at least some of the melt blown fibers subjected to the controlled in-flight heat treatment operation on a collector to form a non-woven fibrous structure. The nonwoven fibrous structure exhibits a Shrinkage less than a Shrinkage measured on an identically-prepared structure including only fibers not subjected to the controlled in-flight heat treatment operation, and generally less than 15%.

Dimensionally-stable melt blown nonwoven fibrous structures, and methods and apparatus for making same

A process and apparatus for producing a dimensionally stable melt blown nonwoven fibrous web. The process includes forming a multiplicity of melt blown fibers by passing a molten stream including molecules of at least one thermoplastic semi-crystalline (co)polymer through at least one orifice of a melt-blowing die, subjecting at least a portion of the melt blown fibers to a controlled in-flight heat treatment operation at a temperature below a melting temperature of the at least one thermoplastic semi-crystalline (co)polymer immediately upon exiting from the at least one orifice, and collecting at least some of the melt blown fibers subjected to the controlled in-flight heat treatment operation on a collector to form a non-woven fibrous structure. The nonwoven fibrous structure exhibits a Shrinkage less than a Shrinkage measured on an identically-prepared structure including only fibers not subjected to the controlled in-flight heat treatment operation, and generally less than 15%.

FUNCTIONAL NONWOVEN SCRIM FOR HIGH TEMPERATURE APPLICATIONS REQUIRING LOW FLAMMABILITY, SMOKE, AND TOXICITY

A nonwoven composite for high temperature applications requiring Sow flammability, smoke, and/or toxicity, including a fibrous structure having one or more nonwoven material layers including a scrim layer. The scrim is formed from inorganic fibers, at least some of which are adapted to withstand temperatures of up to about 1150° C. The scrim is formed from a wet-laying process. The composite further comprises one or more fiber matrix layers.

ADHESIVE ALLOYS AND FILTER MEDIAS INCLUDING SUCH ADHESIVE ALLOYS
20210229011 · 2021-07-29 · ·

Embodiments described herein relate generally to adhesive alloys and their use in filter media, and in particular to adhesive alloys that can be melt blown onto a filter media layer, and which are thermally activated to bond the filter media layer to another filter media layer. An adhesive alloy is provided. A thermally activated adhesive has a first melting temperature. A polymer has a second melting temperature greater than the first melting temperature. A ratio of the thermally activated adhesive in the adhesive alloy is in a range of 5 wt % to 70 wt %.

ADHESIVE ALLOYS AND FILTER MEDIAS INCLUDING SUCH ADHESIVE ALLOYS
20210229011 · 2021-07-29 · ·

Embodiments described herein relate generally to adhesive alloys and their use in filter media, and in particular to adhesive alloys that can be melt blown onto a filter media layer, and which are thermally activated to bond the filter media layer to another filter media layer. An adhesive alloy is provided. A thermally activated adhesive has a first melting temperature. A polymer has a second melting temperature greater than the first melting temperature. A ratio of the thermally activated adhesive in the adhesive alloy is in a range of 5 wt % to 70 wt %.

APERTURED NONWOVEN WEB AND METHOD OF FORMING THE SAME
20210236344 · 2021-08-05 ·

A nonwoven web with apertures, suitable for use in a disposable absorbent article, is disclosed. Also disclosed is a method of producing a nonwoven web with apertures. The nonwoven web comprises greater than 50%, by weight of the web, of thermoplastic fibers. Each of the aperture is defined by an opening in a first surface of the nonwoven web and a side wall. The side walls of the apertures have a mean height of less than 460 μm. Also disclosed is an absorbent article comprising the nonwoven web. A topsheet, backsheet, or other component of the absorbent article may comprise the nonwoven web.

NONWOVEN POUCH COMPRISING HEAT SEALABLE BINDER FIBER

A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including a plurality of heat sealable binder fibers blended with a second plurality of dissimilar fibers. The nonwoven web can be carded, hydroentangled and point bonded.

NONWOVEN POUCH COMPRISING HEAT SEALABLE BINDER FIBER

A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including a plurality of heat sealable binder fibers blended with a second plurality of dissimilar fibers. The nonwoven web can be carded, hydroentangled and point bonded.