A cushioned load bearing seating surface includes a suspension layer, a membrane and a load distribution layer. The membrane is positioned between the suspension layer and the load distribution layer. The membrane includes a base and a plurality of molded, oriented, piston-like projections extending from the base. The membrane defines intermediate portions between each projection and the base that extend in a direction opposite the projections. The projections are compressible from a first state to a compressed state under load and return to the first state upon removing the load. The intermediate portions flex to accommodate at least a portion of the projections as the projections are compressed. A molded, piston pixelated membrane and a method for making the membrane are disclosed.

The method manufactures a vehicular seat member including a frame member and a foamed resin molded body to embed the frame member. Firstly the frame member is placed in a molding die so that the frame member extends along the outer shape of the vehicular seat member in plan view of the vehicular seat member. Next the foamed resin molded body is formed in the molding die so that the foamed resin molded body has a rim part embedding the frame member and having an outer shape of the vehicular seat member and an extension extending inward from the rim part so as to bridge the rim part inside of the rim part. During the forming, the method forms a break in the extension so as to divide the extension along the direction intersecting the extending direction of the extension.

The method manufactures a vehicular seat member including a frame member and a foamed resin molded body to embed the frame member. Firstly the frame member is placed in a molding die so that the frame member extends along the outer shape of the vehicular seat member in plan view of the vehicular seat member. Next the foamed resin molded body is formed in the molding die so that the foamed resin molded body has a rim part embedding the frame member and having an outer shape of the vehicular seat member and an extension extending inward from the rim part so as to bridge the rim part inside of the rim part. During the forming, the method forms a break in the extension so as to divide the extension along the direction intersecting the extending direction of the extension.

A pocketed spring assembly comprises parallel strings, each string joined to at least one adjacent string. At least some of the strings have springs of different gauge wire and some of the pockets of the strings having springs of different gauge wire are spliced together. At least some of the strings have springs of different geometries and some of the pockets of the strings having springs of different geometries are spliced together. At least some strings may have end sections with springs different than a middle section therebetween, the springs of the end sections being firmer than the springs of the middle section.

A modular furniture assembly includes: a base member having a frame assembly, a transverse member having a frame assembly, a foot configured to contact a support surface, and a mounting platform having a plurality of apertures therethrough. The mounting platform is configured to be mounted on the base member frame assembly and the transverse member frame assembly, thereby connecting the frame assemblies. The foot is selectively mounted on the mounting platform, such that the foot is configured to contact the support surface when the modular furniture assembly is in an upright configuration. The mounting platform connects the base and transverse member frame assemblies together and also acts as a platform for receiving a variety of different types of feet.

A modular furniture assembly includes: a base member having a frame assembly, a transverse member having a frame assembly, a foot configured to contact a support surface, and a mounting platform having a plurality of apertures therethrough. The mounting platform is configured to be mounted on the base member frame assembly and the transverse member frame assembly, thereby connecting the frame assemblies. The foot is selectively mounted on the mounting platform, such that the foot is configured to contact the support surface when the modular furniture assembly is in an upright configuration. The mounting platform connects the base and transverse member frame assemblies together and also acts as a platform for receiving a variety of different types of feet.

A suspension member for a seat assembly includes a plurality of zones which define spatially varying properties of the suspension member. Each of the zones produces a response to an occupant load imposed on the seat assembly by a seated occupant, where the response includes one or more of a stiffness response, an energy dissipation response, and a thermal response. The response produced by each zone is different from the response produced from any other of the zones. The suspension member can be made of a homogenous material or made of a combination of materials such that each zone is made of a different material. The suspension member can include a textile material formed by weaving, knitting or crocheting. At least one zone of the suspension member can include one or more apertures.

A suspension member for a seat assembly includes a plurality of zones which define spatially varying properties of the suspension member. Each of the zones produces a response to an occupant load imposed on the seat assembly by a seated occupant, where the response includes one or more of a stiffness response, an energy dissipation response, and a thermal response. The response produced by each zone is different from the response produced from any other of the zones. The suspension member can be made of a homogenous material or made of a combination of materials such that each zone is made of a different material. The suspension member can include a textile material formed by weaving, knitting or crocheting. At least one zone of the suspension member can include one or more apertures.

There is disclosed a padded element. In one embodiment, the padded element comprises a molded foam topper portion and a molded foam substrate portion secured with respect to the molded foam topper portion. The molded foam topper portion and the molded foam substrate portion have a different indentation force deflection at 25% thickness when measured pursuant to ASTM 3574-B.sub.1. In another embodiment, the padded element comprises a molded foam topper portion and a molded foam substrate portion secured with respect to the molded foam topper portion via an interference fit.

There is disclosed a padded element. In one embodiment, the padded element comprises a molded foam topper portion and a molded foam substrate portion secured with respect to the molded foam topper portion. The molded foam topper portion and the molded foam substrate portion have a different indentation force deflection at 25% thickness when measured pursuant to ASTM 3574-B.sub.1. In another embodiment, the padded element comprises a molded foam topper portion and a molded foam substrate portion secured with respect to the molded foam topper portion via an interference fit.