A punching system for an electrode base material is disclosed, in which the electrode base material coated with an active material on a surface of a collector is molded or cut in a predetermined shape. The punching system comprises: an unwinder on which the electrode base material in the form of a roll is mounted and around which the electrode base material is unwound; a punching device spaced a predetermined distance from the unwinder, the punching device being configured to mold or cut the electrode base material supplied from the unwinder in a predetermined shape; and a curl correcting device disposed between the unwinder and the punching device to inject or suction air onto a surface of the electrode base material while the electrode base material moves to the punching device so as to planarize the electrode base material. A punching method for an electrode base material is also disclosed.

Provided is a method of improving the cycle-life of a lithium metal secondary battery, the method comprising implementing an anode-protecting layer between an anode active material layer (or an anode current collector layer substantially without any lithium when the battery is made) and a porous separator/electrolyte assembly, wherein the anode-protecting layer is in a close physical contact with the anode active material layer (or the anode current collector), has a thickness from 10 nm to 500 m and comprises an elastic polymer foam having a fully recoverable compressive elastic strain from 2% to 500% and interconnected pores and wherein the anode active material layer contains a layer of lithium or lithium alloy, in a form of a foil, coating, or multiple particles aggregated together, as an anode active material.

A battery is provided including an anode, a cathode and an electrolyte; wherein the electrolyte includes one or both of fluoro ethylene carbonate and difluoro ethylene carbonate in an amount of 0.5% by mass or more and 10% by mass or less, wherein the anode includes an anode active material layer provided on an anode current collector, and wherein a thickness of the anode active material layer, after charging the battery, is 58 um or more and 75 um or less.

The present invention provides an electrode capable of reducing contact resistance between a resin current collector and the electrode, and a method of manufacturing the electrode. The electrode of the present invention includes a positive electrode current collector 11 containing a polymer material and a conductive filler, a positive electrode active material layer 13 disposed adjacent to the positive electrode current collector, and a concavoconvex shape 11c corresponding to a concavoconvex shape 13c formed on a surface of the positive electrode active material layer that is in contact with the positive electrode current collector, the concavoconvex shape being formed on a surface of the positive electrode current collector that is in contact with the positive electrode active material layer. In the concavoconvex shape in the positive electrode current collector, at least a part of the positive electrode conductive member 14 that is in electrical contact with the conductive filler exists in the positive electrode current collector beyond the surface of the positive electrode current collector.

The present invention relates to a method of preparing a lithium secondary battery which may improve productivity and performance of the lithium secondary battery by visually measuring an actual electrolyte solution impregnation time for an electrode active material, setting an estimated impregnation time of the electrolyte solution for a battery based on a measured result, and reflecting the estimated impregnation time in a production process.

A separator for a bobbin-style electrochemical cell is inserted into an interior opening within a ring-shaped cathode in an electrochemical cell can. An expansion force is then applied to an interior surface of the separator to press the separator against the interior walls of the cathode. A tool may then remove various creases and/or wrinkles in the separator and/or may then heat seal at least a portion of the tubular walls of the separator to minimize the void space between the separator and active material (e.g., cathode and/or anode) within the electrochemical cell.

The present invention provides a method of producing an electrode active material molded body for a lithium-ion battery suitable for the production of a lithium-ion battery, and a method of producing a lithium-ion battery using the electrode active material molded body, wherein the methods can reduce the time, work, equipment, and the like required for the production. The present invention provides a method of producing an electrode composition molded body for a lithium-ion battery, including: a molding step of molding a composition containing an electrode active material for a lithium-ion battery and an electrolyte solution into an electrode active material molded body for a lithium-ion battery as an unbound product of the electrode active material for a lithium-ion battery, wherein the composition has an electrolyte solution content of 0.1 to 40 wt % based on the weight of the composition.

A method for pre-lithiation of a negative electrode and a negative electrode formed by the method, the method including forming a mixture of inorganic material powder and molten lithium, forming a lithium metal-inorganic material composite ribbon, rolling the ribbon into a film and bonding the lithium metal-inorganic material composite film on a surface of a negative electrode to form a lithium metal-inorganic material composite layer on the surface of the negative electrode. This method reduces the deterioration of lithium during application of a mixture slurry and a negative electrode for a secondary battery, manufactured by the method for pre-lithiation, has improved initial irreversibility, and a secondary battery manufactured using such a negative electrode has excellent charging and discharging efficiency.

Silicon particles for active materials and electro-chemical cells are provided. The active materials comprising silicon particles described herein can be utilized as an electrode material for a battery. In certain embodiments, the composite material includes greater than 0% and less than about 90% by weight of silicon particles. The silicon particles have an average particle size between about 0.1 m and about 30 m and a surface including nanometer-sized features. The composite material also includes greater than 0% and less than about 90% by weight of one or more types of carbon phases. At least one of the one or more types of carbon phases is a substantially continuous phase.

A high performance electrode for an electrochemical cell including electroactive materials having a large charge capacity and that undergo substantial volumetric expansion and contraction during cycling of the electrochemical cell and a method for making the high performance electrode are provided. The electroactive material of the high performance electrode may have a thickness greater than or equal to about 1 m. Methods of forming the high performance electrodes includes patterning the electroactive material to form a plurality of void spaces using a high-speed process selected from the group consisting of: laser ablation, electron beam machining, ion beam milling, roll forming, embossing, lithography, and combinations thereof. The plurality of void spaces accommodates the volumetric expansion and contraction to minimize cracking and damage to the electrode during cycling of the electrochemical cell.