A housing for a vibration unit which can be arranged on a seat cushion of a vehicle seat and is intended to generate a haptically detectable signal at the vehicle seat. In order to enhance the driving experience of an occupant, in particular a driver, of a vehicle, the housing has an edge-free surface and at least one housing opening, which is permeable to sound waves.

The present disclosure relates to a seat element, in particular, a headrest for a vehicle seat, the seat element comprising at least one support bar made of metal, a first layer provided at an exterior surface of the support bar, and a cushion made of an upholstery material. Hereby, the first layer is formed by blowing on first fibers made of plastics which are thermally welded directly or indirectly to the exterior surface.

At least part of the first fibers extends away from the exterior surface and/or the first layer towards the outside into the upholstery material and is thermally cross-linked with the upholstery material, in particular, blown-on further fibers.

There is provided a skin foam-in-place foamed article comprising a pad (15) and a bag-like outer material (20) covering the pad (15). The outer material (20) has a top layer (21) and a liner layer (22) made of a foamed resin. The liner layer (22) has a closed cell structure. A pad-side skin layer (27a) having a density higher than that of a bulk layer (26) is provided on the liner layer (22), on a side of the pad (15). A corona treatment is applied to the pad-side skin layer (27a).

A vehicle seat back may include an integrated suspension structure including a suspension wire and suspension mounting guides coupled to both sides of the suspension wire; and a seat back pad foamed for integrating with the integrated suspension structure in a state in which the integrated suspension structure is inserted into a mold for seat back pad formation.

Disclosed are a vehicle seat cover made of an artificial suede. The vehicle seat cover includes a top layer provided in the top portion, a bottom layer provided in the bottom portion, and a intermediate layer positioned between the top layer and the bottom layer. Each of the layers has a tricot texture, and the top layer includes the first yarn having a configuration in which the dope dyed microfiber yarn and the first high shrinkage yarn are interlaced. Thus, the suede material may have superior friction fastness and the light fastness and the vehicle seat cover is manufactured at less cost than a vehicle seat cover made of a conventional artificial suede.

A seat pad manufacturing method is provided. The method includes disposing a sheet member inside a foaming mold for shaping a seat pad, then injecting a foaming resin material into the foaming mold and foaming a resin foamed body through mold clamping, and demolding the resin foamed body in a state in which the sheet member is buried in the resin foamed body. Both end parts of the sheet member in the right-left direction and both end parts of the sheet member in the extending direction are each temporarily fastened to the surface of the mold through a fastener. The foaming resin material is injected into a space between the mold surface and the sheet member. A central part of the sheet member deforms into a shape curved in a convex shape as the sheet member is pressed upward through expansion of the foaming resin material.

A vehicle seat structure, including: a frame member that forms a framework of the vehicle seat; a pad member that is formed of a foam material and is disposed at a front face side of the frame member; and a first rear face member that is integrated with the pad member at a rear face side of the pad member, the first rear face member including: a main body portion that is fixed to the pad member, and an extension portion that extends from the pad member and is fixed to the frame member.

The main cushion (3) of an automobile seat (e.g. the seat pan cushion, or a backrest cushion) is provided with a shield (2). The shield surrounds at least part of the lateral sides of the main cushion and is formed of a less compressible (i.e. harder) foam than the main cushion, such that when the seat is upholstered, creases in the upholstery are reduced/prevented and gapping is avoided.

A vehicle seat includes a side support structure supporting a body of a seated occupant in a lateral direction of the vehicle seat. The vehicle seat includes a seat pad; a support member that supports the seat pad from a rear face side; and a rear face material provided in an integrally impregnated and hardened state along a rear face shape of the seat pad. The seat pad includes a rear face-side support region. The rear face-side support region is provided with a recessed portion formed such that a region between two points in a circumferential direction of a transverse section is recessed toward a surface, the two points being supported by the support member via the rear face material. The side support structure is formed by a protruding rear face-side support structure in which a rear face of the recessed portion is hardened by the rear face material.

The present invention provides a vehicle seat with little fine creases on a concave portion of a seat surface even the use of natural leather such as a cowhide as a skin material for the vehicle seat. A vehicle seat includes a seat cushion making a seated portion of the seat; a seat back disposed at a back side of the seat cushion and making a backrest portion of the seat; and a cover formed of a cloth including a skin material, an adhesive material, and a cushion material at a concave portion on at least one surface among the seat cushion and the seat back. The cover is formed into a concave shape by heat presswork with a mold having a curved surface.