Patent classifications
H02K15/32
Motor
The present invention can provide a motor including a shaft, a rotor coupled to the shaft, a stator disposed to correspond to the rotor, and a control unit electrically connected to the stator, wherein the control unit includes a substrate and an element having a lead disposed on the substrate, the lead of the element is coupled to the substrate using a solder and includes an end exposed from the solder, and the solder is spaced apart from the end of the lead.
EQUIPMENT FOR WELDING A MOTOR STATOR TO A SUBSTRATE
Equipment for welding a motor stator to a substrate includes a protective hood and a hot pressing head. The protective hood covers the motor stator and the substrate to protect the motor stator from undesired displacing and possible damage, and is provided with a plurality of wire slots, via which lead-out wires of coil windings of the motor stator can be pulled out to expose from the protective hood. The hot pressing head has a hot pressing end corresponding to welding points on the substrate and is movable to cover an outer side of the protective hood while the hot pressing end heats and welds the lead-out wires and the welding points together. With the equipment, all the coil windings of the motor stator can be welded to the substrate in one single movement while the motor stator is protected against splattered solders during the welding operation.
METHOD FOR WELDING A MOTOR STATOR TO A SUBSTRATE
A method for welding a motor stator to a substrate includes steps of: providing a motor stator and a substrate; preliminarily fixing the motor stator to the substrate; pulling out lead-out wires of coil windings wound on the motor stator to align with solders of welding points on the substrate; covering a protective hood on the motor stator; covering the hot pressing head around the protective hood while the hot pressing end is located corresponding to the welding points; heating and compressing the welding points to melt the solders; and waiting the molten solders on the welding points to cool and cure to weld the coil windings of the motor stator to the welding points. With the present invention, all the coil windings of the motor stator can be welded to the substrate in one single movement while the motor stator is protected against splattered solders during the welding operation.
STATOR ASSEMBLY AND MANUFACTURING METHOD THEREFOR, AND MOTOR
A stator assembly, a motor, and a manufacturing method for the stator assembly are disclosed. The stator assembly includes a stator and a main control board arranged at an axial outer end of the stator. The stator is spliced together by a plurality of stator cores. A stator winding is wound around the stator core. The stator winding has a wring terminal. The main control board has at least two spaced-apart connection slots. At least a portion of an inner circumferential wall of the connection slot is provided with a first conductive portion. Each wiring terminal is disposed in a corresponding connection slot and electrically connected to the first conductive portion. The winding connection structure provides a simple process and is easy to install.
STATOR ASSEMBLY AND MANUFACTURING METHOD THEREFOR, AND MOTOR
A stator assembly, a motor, and a manufacturing method for the stator assembly are disclosed. The stator assembly includes a stator and a main control board arranged at an axial outer end of the stator. The stator is spliced together by a plurality of stator cores. A stator winding is wound around the stator core. The stator winding has a wring terminal. The main control board has at least two spaced-apart connection slots. At least a portion of an inner circumferential wall of the connection slot is provided with a first conductive portion. Each wiring terminal is disposed in a corresponding connection slot and electrically connected to the first conductive portion. The winding connection structure provides a simple process and is easy to install.
METHOD FOR MANUFACTURING HOLLOW SHAFT MOTOR
A method for manufacturing a hollow shaft motor according to the present invention includes: a step S11 of preparing a stator assembly 10 by coupling a stator 11 and a busbar unit 12; and a step S12 of molding a motor housing 20 around the stator assembly 10 by insert injection molding.
METHOD FOR MANUFACTURING HOLLOW SHAFT MOTOR
A method for manufacturing a hollow shaft motor according to the present invention includes: a step S11 of preparing a stator assembly 10 by coupling a stator 11 and a busbar unit 12; and a step S12 of molding a motor housing 20 around the stator assembly 10 by insert injection molding.
INDIVIDUAL CONTROL OF SUB-CONDUCTORS OF A DYNAMOELECTRIC MACHINE STATOR EQUIPPED WITH CONDUCTOR BARS
A drive includes a rotary dynamoelectric machine having a stator and a rotor separated by an air gap. The stator includes a magnetically conductive body with a winding system in air-gap-facing grooves thereof. The winding system includes in each groove a conductor bar divided into sub-conductors or sub-conductor bundles, electrically contacted at a first end of the conductor bar with an inverter module such that a plurality of sub-conductors or a sub-conductor bundle of the conductor bar are attached to the inverter module, or each of the sub-conductors of the conductor bar is attached to an inverter module, so that a plurality of inverter modules are provided per groove. The sub-conductors or sub-conductor bundles are combined at a second end of the conductor bar at another end face of the magnetically conductive body with the sub-conductors or sub-conductor bundles of further conductor bars to form a short-circuit ring.
INDIVIDUAL CONTROL OF SUB-CONDUCTORS OF A DYNAMOELECTRIC MACHINE STATOR EQUIPPED WITH CONDUCTOR BARS
A drive includes a rotary dynamoelectric machine having a stator and a rotor separated by an air gap. The stator includes a magnetically conductive body with a winding system in air-gap-facing grooves thereof. The winding system includes in each groove a conductor bar divided into sub-conductors or sub-conductor bundles, electrically contacted at a first end of the conductor bar with an inverter module such that a plurality of sub-conductors or a sub-conductor bundle of the conductor bar are attached to the inverter module, or each of the sub-conductors of the conductor bar is attached to an inverter module, so that a plurality of inverter modules are provided per groove. The sub-conductors or sub-conductor bundles are combined at a second end of the conductor bar at another end face of the magnetically conductive body with the sub-conductors or sub-conductor bundles of further conductor bars to form a short-circuit ring.
Electrical machine having a lead retention assembly
An electrical machine can include a rotor core rotatably coupled to a shaft, and having a set of rotor windings including a termination end extending axially out the core and electrically connected to a terminal. A lead restraint assembly is arranged to rotatably restrain the termination end in a channel.