B29C66/636

Wind turbine blade with improved glue joints and related method
11073129 · 2021-07-27 · ·

The disclosure presents a wind turbine blade and a method of manufacturing a wind turbine blade, wherein the wind turbine blade is manufactured as a composite structure comprising a reinforcement material embedded in a polymer matrix, the method comprising: providing a first blade mould with a first blade shell part having a leading edge, a trailing edge, and a first leading edge glue surface at the leading edge, the first blade mould comprising a first leading edge flange; providing a second blade mould with a second blade shell part having a leading edge, a trailing edge, and a second leading edge glue surface at the leading edge, the second blade mould comprising a second leading edge flange; applying glue to a leading edge glue surface; providing one or more leading edge spacer elements at a leading edge flange; arranging the second blade mould on the first blade mould, such that the one or more leading edge spacer elements are arranged between the first leading edge flange and the second leading edge flange; applying a pressure to the second blade shell part; and curing the glue.

Method of golf ball manufacture employing ultrasonic welding, and resulting golf ball and golf ball components and/or layers

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

Method and apparatus for assembling a wind turbine blade having an internal web
11072129 · 2021-07-27 · ·

A method and apparatus for assembling a wind turbine blade (10) including first and second outer shell portions (16, 18) and an internal web (12) are provided. An adhesive material (42) is applied to a top end (30) of the internal web (12) as well as the edges (62, 64) of the first outer shell portion (16) for connection to the second outer shell portion (18). Localized heat energy is applied to pre-cure the adhesive material (42) at the top end (30) of the internal web (12) before applying heat energy to fully cure all of the adhesive material (42) in the wind turbine blade (10). The pre-curing is performed by a removable localized heater device (72), and it assures that the integrity of the bond between the internal web (12) and the second outer shell portion (18) is maintained during the full curing of the blade (10), when temporary thermal deformation of the outer shell (14) sometimes occurs.

METHOD OF PRODUCING HIGH-PRESSURE TANK, AND HIGH-PRESSURE TANK
20210293380 · 2021-09-23 · ·

A method of producing a high-pressure tank including a liner and a reinforcement layer made of fiber-reinforced resin includes a process of forming at least a domed member included in the reinforcement layer. The process includes placing first fiber bundles to form a part of a protruding portion and a part of a domed main body, and placing second fiber bundles to cover the first fiber bundles. The first fiber bundles are placed, such that a fiber direction of the first fiber bundles in the protruding portion follows an axial direction of the protruding portion, and resin with which the fiber bundles are impregnated is solidified while the first fiber bundles are being placed. The second fiber bundles are placed, such that the fiber direction of the second fiber bundles intersects with the fiber direction of the first fiber bundles.

IMPROVEMENTS RELATING TO WIND TURBINE BLADE MANUFACTURE
20210180560 · 2021-06-17 ·

A method of making a wind turbine blade is described. The method involves providing a blade shell having an inner surface defining a mounting region and positioning a web in the mounting region. One or more web restraining devices are used to secure the position of the web in the mounting region. Each restraining device has a first portion attached to the web and a second portion attached to the inner surface of the blade shell. The restraining devices are configured to prevent movement of the web in a first plane substantially parallel to the mounting region and to permit movement of the web in a second plane substantially perpendicular to the mounting region. The method further comprises moving the web in the second plane away from the mounting region and performing one or more preparatory operations on the mounting region with the web moved away from the mounting region. The web is then repositioned in the mounting region by moving the web in the second plane back towards the mounting region.

Shear web assembly interconnected with additive manufactured components

A method for assembling a shear web assembly of a wind turbine includes providing at least one spar cap. The method also includes forming a spar connecting member of a thermoplastic material via additive manufacturing. Further, the method includes securing the spar connecting member to the spar cap. Moreover, the method includes providing a shear web, forming a web connecting member of a thermoplastic material via additive manufacturing, and securing the web connecting member at a first end of the shear web. In addition, the method includes interconnecting the web connecting member and the spar connecting member at a joint. Thus, the method further includes heating the joint to secure the web connecting member and the spar connecting member together.

Positioning profiles for pultrusions in wind blade spar caps

Provided herein is a spar cap having a profile for guiding and receiving a shear web for wind turbine blade. Particularly, the present disclosure provides a pultruded spar cap having a bond gap feature to maintain a uniform space for distribution of bonding paste between the spar cap and shear web. Also, the spar cap is formed with locating features which guide and receive placement of the shear web.

IMPROVEMENTS RELATING TO WIND TURBINE BLADE MANUFACTURE
20210102523 · 2021-04-08 ·

A method of making a wind turbine blade is described. The wind turbine blade comprises first and second half shells joined together and a shear web bonded between inner surfaces of the respective half shells. The blade is made in a one-stage join up process, which involves supporting the half shells in respective mould halves, and arranging one of the half shells on top of the other half shell with the shear web arranged between the two half shells. Adhesive is provided between the shear web and the inner surfaces of the respective half shells. During the join-up process, the shear web is supported by stabilisers. The use of stabilisers avoids the need for a jig to support the shear web. Stabilisers attached to an inboard end of the shear web may remain accessible after the join-up and can be removed.

METHOD FOR PRODUCING ASSEMBLY, REINFORCING MEMBER, AND ASSEMBLY

The method for producing an assembly is a method for producing an assembly equipped with a member to be reinforced (20), a reinforcing member body (41), and a filler (42), wherein the reinforcing member body (41) has a pair of flanges (44) arranged spaced on the surface (20B) of the member to be reinforced (20), a web (45), and a connection portion (46) which connects the flanges (44) and the web (45) and forms a filler space (V) with the surface (20B). The method for producing an assembly includes a step for inserting a filler (42) into the filler space (V), a step for attaching a crack control member (43) to cover the end of the filler (42), a step for joining the flanges (44) and the member to be reinforced (20), and a step for curing at least the member to be reinforced (20).

VACUUM ADIABATIC BODY AND METHOD FOR MANUFACTURING THE SAME
20230408177 · 2023-12-21 ·

A method for manufacturing a vacuum adiabatic body according to an embodiment may include a vacuum adiabatic body component preparation process of manufacturing components applied to a vacuum adiabatic body. Optionally, the method may include a vacuum adiabatic body component assembly process of assembling the components. Optionally, the method may include a vacuum adiabatic body component sealing process of sealing an outer wall of a vacuum space to block the vacuum space from the external space. Optionally, the method may include a vacuum exhaust process for a vacuum adiabatic body, in which internal air of a vacuum space is discharged. Optionally, the method may include a device assembling process of providing a device using the vacuum adiabatic body.