An automated fiber placement (AFP) and in-situ fiber impregnation system includes a feeder, a resin dispenser, and a compaction roller. The feeder feeds a tow of fiber from a fiber supply toward a forming tool. The resin dispenser deposits resin onto the forming tool in front of the compaction roller. The compaction roller moves over the tow along the forming tool so as to press the tow onto the resin such that the compaction roller impregnates the resin into the tow a direction away from the forming tool via compaction forces immediately after the resin is deposited by the resin dispenser.

A sealing device for sealing edges of composite fiber components includes a strip feeder to apply a thermoplastic semifinished product to a cut edge of a composite fiber component, and an ultrasonic welding apparatus to thermoplastically or integrally join the thermoplastic semifinished product to the cut edge of the composite fiber component by ultrasonic welding.

An ultrasonic processing method and an ultrasonic processing device may include a controlling/regulating module, preferably a digital controlling/regulating module, which is integrated into a signal processing of the ultrasonic generator so that a plurality of generator data with respect to the ultrasonic generator are processible in the ultrasonic generator. At this, a power actual value P.sub.ist is compared with a power reference value P.sub.soll of the ultrasonic generator via a gap regulator in the controlling/regulating module to specify a position reference value POS.sub.soll of the sonotrode relative to the roll for adjustment of the power reference value P.sub.soll of the ultrasonic generator, and/or a power actual value P.sub.ist is compared with a power reference value P.sub.soll of the ultrasonic generator via an amplitude regulator in the controlling/regulating module to specify an amplitude reference value A.sub.soll to the ultrasonic generator for adjustment of the power reference value P.sub.soll.

An anvil system for use in an ultrasonic bonder includes an anvil assembly including an anvil bar having an anvil aperture in at least one anvil bar longitudinal end, the anvil aperture having an anvil aperture inner surface, a shaft separate from the anvil bar and partially disposed in the anvil aperture, the shaft having a circumferential surface and extending outwardly beyond the anvil bar longitudinal end, and a first elastomeric shaft O-ring disposed on the shaft between the shaft circumferential surface and the anvil aperture inner surface; a mounting bracket with a mounting bracket hole having a hole surface; a bushing disposed in the mounting bracket hole and sized to accommodate an end of the shaft, the bushing having a bushing inner surface; and a second elastomeric shaft O-ring disposed on the shaft between the shaft circumferential surface and the bushing inner surface.

A system includes a first horn, a first ultrasonic transducer, a second horn, a second ultrasonic transducer, a memory, and a controller. The first horn includes a first part-interfacing surface. The second horn includes a second part-interfacing surface and is positioned relative to the first horn such that a part to be welded can be positioned between the first and second part-interface surfaces. The controller is configured to cause a first ultrasonic energy to be applied through the first horn via the first transducer to cause the first part-interfacing surface to vibrate, cause the first horn to move in a first direction at a first time, cause a second ultrasonic energy to be applied through the second horn via the second transducer to cause the second part-interfacing surface to vibrate, and cause the second horn to move in a second direction at the first time.

A method for sealing the edges of composite fiber components includes applying a thermoplastic semifinished product to a cut edge of a composite fiber component and thermoplastically or integrally joining the thermoplastic semifinished product to the cut edge of the composite fiber component by ultrasonic welding.

A filler material is applied to a plurality of wood elements. The plurality of wood elements is bonded into a composite wood product, where the bonding includes delivering ultrasound energy to the plurality of wood elements. The ultrasound energy has a frequency within a frequency range of 10 kHz-20 MHz.

In a method for producing a rail-shaped hybrid component, in particular for an aircraft or spacecraft, a second rail component made of a titanium material is positioned on a first bar of a first profile rail that is made of a carbon-fiber reinforced plastic material and moved in an advancing direction, in a fixed position relative to the first profile rail, such that a bar portion of the first bar is arranged between a first connecting portion of the second rail component and a second connecting portion of the second rail component, and the second rail component is cohesively connected to the first profile rail. Furthermore, the hybrid component has a first profile rail made of a carbon-fiber reinforced plastic material and a second rail component made of a titanium material.

A method of manufacturing a heterogeneous composite includes the steps of providing a first constituent and a second constituent, wherein the first constituent is porous or capable of developing pores when under hydrostatic pressure, and the second constituent comprises a solid having thermoplastic properties; positioning the second constituent relative to the first constituent and coupling energy into the second constituent to cause at least portions of the second constituent to liquefy and to penetrate into pores or other structures of the first constituent, whereby the first constituent is interpenetrated by the second constituent to yield a composite; and, causing an irreversible transition at least of the second constituent to yield a modified composite.

A method and installation for joining a cover layer to an object in a continuous process. Joining is effected with the aid of a joining material having thermoplastic properties, wherein the joining material is arranged between the cover layer and the object and is liquefied using ultrasonic vibration energy. Before application of the ultrasonic vibration energy, the joining material is preheated in a contactless manner with the aid of electromagnetic induction in the region of the glass transition temperature of the joining material or above this glass transition temperature. The object is in particular a chip board and the cover layer an edge strip to be joined to an edge of the chip board.