C04B2111/00612

Preparation method for surface molding film of PVC-based stone plastic composite board

The present invention discloses a preparation method for a surface molding film of a PVC-based stone plastic composite board, including: surface activation treatment of the PVC-based stone plastic composite board: preparation of an activated putty, coarse roughening of a substrate surface, application and solidification of the activated putty, and fine roughening of the substrate surface; preparation of a PMMA slurry; and surface film forming of the PVC-based stone plastic composite board. The PVC-based stone plastic composite board coated with a PMMA film is obtained by cold pressing and shaping in a mold, tightening up a clamp, solidifying at low temperature, treating at high temperature, cooling and demolding. The PVC-based stone plastic composite board coated with the PMMA film prepared by the present invention can avoid the problems of large investment in production lines and equipment and high production costs involved in the production of floorboards by the conventional surface printing and surface laminating technologies, to partially replace composite floorboards, stone, acrylic panels, and curtain wall panels, etc. currently popular in the market, and provide a new path for the high additional utilization of waste.

Inorganic board and method for producing the same
11331879 · 2022-05-17 · ·

An object of the present invention is to provide an inorganic board suitable for achieving high specific strength and high freeze-thaw resistance as well as weight reduction and a method for producing the inorganic board. An inorganic board X1 according to the present invention includes a cured layer 11 that includes an inorganic cured matrix, an organic reinforcement material dispersed therein, and a hollow body that is attached to the organic reinforcement material and is smaller than the maximum length of the organic reinforcement material. A method for producing an inorganic board according to the present invention includes a first step of preparing a first mixture through mixing of an organic reinforcement material and a hollow body smaller than the maximum length of the organic reinforcement material, a second step of preparing a second mixture through mixing of the first mixture, a hydraulic material, and a siliceous material, and a third step of forming a second mixture mat by depositing the second mixture.

HIGH STRENGTH, TOUGH, COAL AND COAL BY-PRODUCT BASED COMPOSITE CERAMICS
20220144706 · 2022-05-12 ·

A composite material, compositions, processes and methods of using coal and coal by-products composite ceramics is provided for use as a safe, non-toxic material for construction, building and architecture components. The composite material disclosed herein is formed from resin/coal aggregates that contain and prevent the release of harmful impurities that naturally occur in both coal and coal by-products while the advantages of coal-based composites are made available to the building industry. The strength, density and porosity of the composites can be tailored within a wide range to fit the final application by controlling the materials, form factor and processing parameters during fabrication.

Hydrophobic, water-redispersible polymer powder composition
11325862 · 2022-05-10 · ·

A hydrophobic, water-redispersible polymer powder composition contains a) a main polymer having a1) more than 60 parts by weight of vinyl laurate monomer units a2) 5 to 30 parts by weight of vinyl acetate monomer units, a3) 5 to 30 parts by weight of ethylene monomer units, a4) 0 to 10 parts by weight of other ancillary monomer units,
where the parts by weight total 100 parts by weight, b) 0.5 to 30% by weight of one or more protective colloids, c) 0 to 30% by weight of antiblocking agent, d) 0 to 20% by weight of organosilicon compound, and e) 0 to 20% by weight of fatty acid or derivatives of the fatty acids,
where the % s by weight are based on the total weight of the polymer a).

High toughness inorganic composite artificial stone panel and preparation method thereof

A high toughness inorganic composite artificial stone panel and preparation method are disclosed. The panel includes a surface layer, an intermediate metal fiber toughening layer and a substrate toughening layer. The surface layer includes the following components: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 part of water reducer and 3-10 parts of water. The intermediate metal fiber toughening layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducer, 6-14 parts of water and 4-8 parts of metal fiber. The substrate toughening layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducer, 4-8 parts of water and 0.8-2.5 parts of toughening agent.

Architectural blocks with stone-like appearance and method of manufacture
11325279 · 2022-05-10 · ·

The present disclosure describes architectural blocks configured to give the appearance of real cut stone. A plaster composition may be applied to one or more surfaces of a block, such as a concrete masonry unit (CMU) to form an architectural block having the appearance of cut stone. The plaster composition includes a cementitious component, such as white Portland cement, a limestone aggregate component, and optionally an adhesive component. The limestone aggregate component includes a fine sand portion and a coarse sand portion that effectively enable the appearance of cut stone after finishing of the plaster surface via sanding and/or polishing.

Multi zone cementitious product and method
11724416 · 2023-08-15 · ·

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

CRACK SELF-HEALING AGENT FOR CEMENT-BASED MATERIALS CAPABLE OF BINDING CORROSIVE IONS IN SEAWATER, AND PREPARATION METHOD THEREOF
20220135490 · 2022-05-05 ·

Disclosed are a crack self-healing agent for cement-based materials capable of binding corrosive ions in seawater, and a preparation method thereof. A core material of the agent is an active inorganic composite component capable of chemically binding Cl, Mg, and S, a wall layer is polymethyl methacrylate, and an interface improvement layer is a cement layer. A preparation method includes: (1) thoroughly mixing active components capable of binding corrosive ions, and filling a resulting mixture into a direct compression mold; (2) applying a pressure to the direct compression mold and holding the pressure on using a pressing machine, and demolding to obtain a core material body; (3) placing the core material body obtained in a solution of PMMA in acetone for coating, and taking out the core material body and drying; (4) coating a layer of cement before the acetone is completely volatilized to obtain the crack self-healing agent.

Thermal and/or fire resistant panel, a mounting assembly, and a kit

Disclosed herein is a thermal and/or fire resistant panel comprising: a panel body comprising a fire resistant composition, wherein the fire resistant composition comprises: a silane cross-linked hybrid inorganic polymer; and a siloxane.

Additive manufacture-assisted method for making structural elements having controlled failure characteristics

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.