Roof Module for Forming a Vehicle Roof Comprising a Support Module

Abstract

A roof module for forming a vehicle roof on a motor vehicle, the roof module having a panel component whose outer surface at least partially forms the roof skin of the vehicle roof, the roof module having at least one environment sensor configured to send and/or receive electromagnetic signals for detecting the vehicle surroundings. The environment sensor can be disposed below the roof skin formed by the panel component, the roof module having at least one support module, and at least two environment sensors being jointly mounted on the support module.

Claims

1. A roof module for forming a vehicle roof on a motor vehicle, the roof module comprising: a panel component whose outer surface at least partially forms the roof skin of the vehicle roof, the roof module comprising at least one environment sensor configured to send and/or receive electromagnetic signals for detecting the vehicle surroundings, wherein the environment sensor is disposed below the roof skin formed by the panel component, the roof module comprising at least one support module, and at least one environment sensor being mounted on the support module.

2. The roof module according to claim 1, wherein at least two environment sensors are jointly mounted on the support module.

3. The roof module according to claim 1, wherein the support module has at least one fastening element configured to fasten the support module to the roof module, the fastening element having an adjuster configured to adjust the relative position of the sup-port module on the roof module.

4. The roof module according to claim 1, wherein at least a part of a heater and/or cooler is attached to the support module.

5. The roof module according to claim 4, wherein the heater and/or cooler comprises a cooling fan and/or at least one cooling body.

6. The roof module according to claim 4, wherein the heater and/or cooler comprises a liquid heating body or a liquid cooling body.

7. The roof module according to claim 1, wherein an antenna module is additionally mounted on the support module.

8. The roof module according to claim 1, wherein a signaling element for signaling an autonomous operating mode of the motor vehicle is additionally mounted on the support module.

9. The roof module according to claim 1, wherein the support module comprises multiple fastening mounts configured for pre-installing the environment sensors and/or the heater and/or cooler and/or the antenna module and/or the signaling element thereon in a defined position relative to each other.

10. The roof module according to claim 1, wherein the support module with the pre-installed environment sensors is configured to be attached to a frame element or to a body shell element or to a panel component forming the roof skin of a vehicle or to a support plate.

11. The roof module according to claim 1, wherein the support module is disposed in a dry section of the roof module, the dry section being protected from humidity.

12. The roof module according to claim 1, wherein the roof module comprises a heat conducting element, the heat conducting element being configured to discharge heat from the support module.

13. The roof module according to claim 12, wherein the heat con-ducting element is configured in the manner of a metal sheet part.

14. The roof module according to claim 13, wherein the metal plate part serving as the heat conducting element is configured in the manner of a support sheet.

15. The roof module according to claim 1, wherein the support module comprises a stray light shade between the two environment sensors.

16. The roof module according to claim 1, wherein the environment sensor is configured in the manner of a lidar sensor and/or in the manner of a radar sensor and/or in the manner of a camera sensor and/or in the manner of a multi-camera sensor.

17. A motor vehicle comprising a roof module according to claim 1.

Description

[0027] Different embodiments of the invention are schematically illustrated in the drawings and will be discussed in more detail as examples below.

[0028] FIG. 1 is a schematic longitudinal section of a roof module comprising a support module for mounting multiple environment sensors;

[0029] FIG. 2 is a perspective lateral view of the support module of the roof module of FIG. 1;

[0030] FIG. 3 is a front view of the support module of FIG. 2;

[0031] FIG. 4 is a top view of the support module of FIG. 2;

[0032] FIG. 5 is a perspective lateral view of the support module of FIG. 2 after all functional elements have been detached;

[0033] FIG. 6 is a front view of the support module of FIG. 5;

[0034] FIG. 7 is a top view of the support module of FIG. 5;

[0035] FIG. 8 is a perspective lateral view of a second embodiment of a support module for fixing multiple functional elements;

[0036] FIG. 9 is a lateral view of the support module of FIG. 8;

[0037] FIG. 10 is a front view of the support module of FIG. 8; and

[0038] FIG. 11 shows a third embodiment of a support module for mounting multiple functional elements.

[0039] FIG. 1 shows a roof module 01 for being installed on the vehicle roof of a motor vehicle in order to enable an autonomous or semi-autonomous operation of the motor vehicle. Roof module 01 comprises a panel component 02 whose outer side forms a part of roof skin 03 of the vehicle. A dry section 04 in which a support module 05 is installed is formed within roof module 01. Two lateral environment sensors 06 and a middle environment sensor 07 are pre-installed on support module 05. A cooling element 26 is located below middle environment sensor 07. Cooling element 26 comprises a liquid cooling element which absorbs and discharges heat generated by environment sensors 06. A cover 08, which is made of plastic, for example, is located on roof module 01 in the area in front of environment sensors 06, cover 08 being permeable to the electromagnetic radiation, such as laser beams or radar beams, emitted by environment sensors 06.

[0040] Support module 05 is mounted on a support plate 09 by means of fastening screws 28, support plate 09 being part of the mechanical structure of roof module 01. In this way, support plate 09 serves to mechanically fix support module 05. Also, in support plate 09, exhaust heat absorbed by cooling element 26 can be discharged from dry section 04 to a cooler 27 in a wet area 10. So support plate 09 also serves as a heat conducting element in this manner. If the heat conducting capacity of support plate 09 is insufficient, a heat pipe can be additionally provided on support plate 09. Cooler 27 is located in wet area 10 and comprises a cooling fan 11 which interacts with a cooling element 12 to discharge the exhaust heat. Cooling fan 11 can aspirate fresh air through openings 13. The fresh air is then heated when it flows across cooling element 12 and is expelled through openings 14.

[0041] FIG. 2 shows a perspective view of support module 05 with the two environment sensors 06 and environment sensors 07 disposed between them. The pre-installation of environment sensors 06 and 07 leads to an exact positioning in particular of environment sensors 06 and 07 relative to each other. Moreover, the entire support module 05 can be replaced very quickly and easily in case of a malfunction of environment sensors 06 and 07.

[0042] FIG. 3 and FIG. 4 show a front view and a top view, respectively, of support module 05 and the two environment sensors 06 and 07.

[0043] FIG. 5 to FIG. 6 show a perspective view, a side view and a top view of support module 05. All functional elements, i.e., the three environment sensors 06 and 07, are detached. Environment sensor 07 is installed on the upper side of a base plate 15, which comprises cooling element 26, Adjusting bolts 16, which ensure a precise positioning of environment sensor 07 on base plate 15, are provided on the upper side of base plate 15. Two fastening mounts 17, in each of which an environment sensor 06 can be preinstalled in an exact position, are provided on both sides of base plate 15.

[0044] FIG. 8 to FIG. 10 show a second embodiment of a support module 18, which is also provided for being installed in a roof module. Support module 18 comprises two fastening mounts 19, on each of which an environment sensor can be installed in a precise relative positioning. A stray light shade 20 is provided between the two fastening mounts 19. An antenna module 22 can be fixed in a fastening mount 21 on top of stray light shade 20.

[0045] FIG. 9 shows the insertion of the antenna module 22 into fastening mount 21 from above.

[0046] FIG. 10 shows support module 18 with antenna module 22 attached thereto in fastening mount 21. Support module 18 is illustrated in a partial section, part of stray light shade 20 being omitted.

[0047] FIG. 11 shows another embodiment of a support module 23. Support module 23 largely corresponds to support module 18. It differs from support module 18 in that an antenna module 24 is printed onto a receiving surface 25 in the area below stray light shade 20, which means that there is no fastening mount 21.

REFERENCE SIGNS

[0048] 01 roof module

[0049] 02 panel component

[0050] 03 roof skin

[0051] 04 dry section

[0052] 05 support module

[0053] 06 environment sensor

[0054] 07 environment sensor

[0055] 08 cover

[0056] 09 support plate

[0057] 10 wet area

[0058] 11 cooling fan

[0059] 12 cooling element

[0060] 13 opening

[0061] 14 opening

[0062] 15 base plate

[0063] 16 adjusting bolt

[0064] 17 fastening mount

[0065] 18 support module

[0066] 19 fastening mount

[0067] 20 stray light shade

[0068] 21 fastening mount

[0069] 22 antenna module

[0070] 23 support module

[0071] 24 antenna module

[0072] 25 receiving surface

[0073] 26 cooling element

[0074] 27 cooler

[0075] 28 fastening screw