ARMREST
20210276467 ยท 2021-09-09
Assignee
- Autonetworks Technologies, Ltd. (Mie, JP)
- Sumitomo Wiring Systems, Ltd. (Mie, JP)
- Sumitomo Electric Industries, Ltd. (Osaka, JP)
- Sumitomo Riko Company Limited (Aichi, JP)
- TOKAI CHEMICAL INDUSTRIES, LTD. (Gifu, JP)
Inventors
- Satoshi Yamamoto (Mie, JP)
- Makoto HIGASHIKOZONO (Mie, JP)
- Kaho Hayashi (Mie, JP)
- Hideki Oshima (Aichi, JP)
- Takahiko ENDO (Gifu, JP)
- Keiji MAKINO (Gifu, JP)
- Jun JIN (Gifu, JP)
- Takemasa OKUMURA (Gifu, JP)
Cpc classification
B60N2/79
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An armrest includes a first branch cable and a second branch cable, a frame, a skin covering the frame, and a foamed resin material. The frame includes a first routing section and a second routing section in which the first branch cable and the second branch cable are arranged, respectively. The foamed resin material is disposed on an inner side of the skin. The first branch cable and the second branch cable are disposed within the foamed resin material in the first routing section and the second routing section.
Claims
1. An armrest comprising: a cable; a frame including a routing section where the cable is disposed; a skin covering the frame; and foamed resin material that is disposed on an inner side of the skin, wherein the cable is disposed within the foamed resin material in the routing section, and the routing section includes a retaining portion that is in contact with the cable to suppress the cable from being released from the routing section before being filled with the foamed resin material.
2. (canceled)
3. The armrest according to claim 1, wherein the retaining portion sandwiches the cable from two sides with respect to an extending direction in which the cable extends.
4. The armrest according to claim 1, wherein the routing section has a groove shape and includes a lift-up rib protruding from a bottom wall of the routing section and the lift-up rib extends in a direction crossing an extending direction in which the cable extends.
5. The armrest according to claim 1, wherein the routing section has a groove shape and includes a molding hole in a bottom wall of the routing section and the molding hole is for forming the retaining portion.
6. The armrest according to claim 1, wherein the skin includes a skin hole, and a socket that is connected to the cable is exposed from the skin hole.
7. The armrest according to claim 6, wherein the cable includes cables that are arranged in the frame, and the socket includes sockets that are connected to the respective cables.
8. The armrest according to claim 6, further comprising: a cover attached to a hole edge of the skin hole and including a cover hole corresponding to the skin hole, wherein the socket is exposed from the cover hole, and a portion of the skin adjacent to the hole edge of the skin hole is sandwiched between the cover and the socket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
[0051] <First Embodiment>
[0052] A first embodiment of a technology described herein will be described with reference to
[0053] Armrest 10
[0054] As illustrated in
[0055] The armrest 10 includes a skin 12 having an almost bag shape, a frame 13 that is arranged inside the skin 12, and foamed resin material 14. The inside of the skin 12 is filled with the foamed resin material 14. The skin 12 is made of a cloth or leather.
[0056] As illustrated in
[0057] The first cover 16 includes a rectangular first plate member 17. The first plate member 17 of the first cover 16 has a first cover hole 21 (one example of a cover hole). A first socket 22 (one example of a socket) is exposed from the first cover hole 21.
[0058] As illustrated in
[0059] As illustrated in
[0060] As illustrated in
[0061] Frame 13
[0062] The frame 13 includes a mounting hole 32 in a section thereof that is exposed from the frame exposing hole 31. The mounting hole 32 extends in a left-right direction. The armrest 10 is mounted on the seat 11 through the mounting hole 32. A shaft, which is not illustrated, is inserted in the mounting hole 32 and the armrest 10 is fixed to the seat 11 with a known method such as screwing with a bolt.
[0063] The frame 13 includes an injection hole 33 in the section that is exposed from the frame exposing hole 31 and is obliquely above the mounting hole 32. The injection hole 33 extends in the left-right direction through the frame 13 and the foamed resin material is injected through the injection hole 33 (refer
[0064] As illustrated in
[0065] The frame 13 includes a first socket arrangement section 19 in the front end section. The first socket arrangement section 19 protrudes obliquely toward the lower and front side. The first socket arrangement section 19 opens rightward. The first socket arrangement section 19 has a substantially rectangular shape seen from the right side. The first socket 22 having a substantially parallelepiped shape is arranged in the first socket arrangement section 19.
[0066] The first socket 22 is made of synthetic resin and includes a first cavity 35 in which a first terminal 34 is to be arranged. The first cavity 35 is open obliquely toward the lower and front side and the first terminal 34 is arranged in the first cavity 35. A first branch cable 36 (one example of the cable) extends from a rear end of the first socket 22. Although details are not illustrated, the first terminal 34 and the first branch cable 36 are electrically connected to each other. The first branch cable 36 extends rearward from the first socket 22.
[0067] The frame 13 includes the second socket arrangement section 27 in the rear end section. The second socket arrangement section 27 protrudes obliquely toward the upper and rear side. The second socket arrangement section 27 opens rightward. The second socket arrangement section 27 has a substantially rectangular shape seen from the right side. The second socket 30 having a substantially parallelepiped shape is arranged in the second socket arrangement section 27.
[0068] The second socket 30 is made of synthetic resin and includes a second cavity 38 in which a second terminal 37 is to be arranged. The second cavity 38 is open obliquely toward the upper and rear side and the second terminal 37 is arranged in the second cavity 38. A second branch cable 39 (one example of the cable) extends from a front end of the second socket 30. Although details are not illustrated, the second terminal 37 and the second branch cable 39 are electrically connected to each other. The second branch cable 39 extends frontward from the second socket 30.
[0069] As illustrated in
[0070] Although details are not illustrated, the first socket 22 has a configuration same as that of the second socket 30 and the configuration of the first socket 22 will not be described.
[0071] The first branch cable 36 and the second branch cable 39 branch from a main cable 43 near a middle section of the frame 13. The main cable 43 extends in the front rear direction and extends toward the rear side from the branch point where the main cable 43 branches into the first branch cable 36 and the second branch cable 39.
[0072] A rear end of the main cable 43 connected to a main connector 45 that connects the main cable 43 and a seat-side cable 44. Although details are not illustrated, the main cable 43 is electrically connected to the seat-side cable 44 in the main connector 45 with a known method.
[0073] A fixing member 46 made of synthetic resin is attached to the seat-side cable 44. The fixing member 46 includes a hook 47 and the seat-side cable 44 is hooked on the hook 47. The fixing member 46 includes a pressure fitting portion 46A that has a tapered distal end. The pressure fitting portion is put in the frame 13 with pressure and fixed to the frame 13 while being put through the frame 13. Thus, the seat-side cable 44 is fixed to the frame 13 (refer
[0074] The frame 13 includes a main routing section 49, a first routing section 50 (one example of a routing section), and a second routing section 51 (one example of the routing section) that open rightward. The main cable 43 extends in the main routing section 49. The first branch cable 36 extends in the first routing section 50 and the second branch cable 39 extends in the second routing section 51. A connector arrangement section 52 is on the rear side of the main routing section 49 and opens rightward (refer
[0075] The main routing section 49 extends in the front-rear direction and is communicated with the first routing section 50 via a front end portion of the main routing section 49. The first routing section 50 extends frontward from the front end portion of the main routing section 49 and the front end portion of the first routing section 50 is communicated with the first socket arrangement section 19.
[0076] The main routing section 49 is communicated with the second routing section 51 via a front end portion thereof. The second routing section 51 extends upward from the front end portion of the main routing section 49 and is curved toward the rear side and extends rearward. The rear end portion of the second routing section 51 is communicated with the second socket arrangement section 27.
[0077] As illustrated in
[0078] As illustrated in
[0079] As illustrated in
[0080] The first branch cable 36 that is arranged in the first routing section 50 is spaced from the bottom wall of the first routing section 50 by a protruding dimension of the first lift-up ribs 55 from the bottom wall of the first routing section 50 at least at the portions thereof corresponding to the first lift-up ribs 55. Similarly, the second branch cable 39 is spaced from the bottom wall of the second routing section 51 at least at the portions thereof corresponding to the second lift-up ribs 56.
[0081] The first branch cable 36 may be away from or may be in contact with the first lift-up ribs 55. Similarly, the second branch cable 39 may be away from or may be in contact with the second lift-up ribs 56.
[0082] Foamed Resin Material 14
[0083] A space between the skin 12 and the frame 13 is filled with the foamed resin material 14. The foamed resin material 14 is formed with a known method such as foaming liquid foaming raw material. The foamed resin material is preferably a soft material in view of protecting the cables from a stress caused by thermal expansion or thermal contraction when a temperature changes in the vehicular built-in environment. Urethane foam, foaming beads, or TIP urethane may be preferably used for such foamed resin material.
[0084] As illustrated in
[0085] As illustrated in
[0086] As illustrated in
[0087] Although details are not illustrated, similar to the second socket 30, the first cavity 35 of the first socket 22 is not filled with the foamed resin material 14 and the first cavity 35 has a space around the first terminal 34 and a target connector, which is not illustrated, can be fitted to the first terminal 34.
[0088] As illustrated in
[0089] Although details are not illustrated, similar to the above description, the skin 12 includes a first skin hole (not illustrated) corresponding to the first cover 16 and the hole edge portion of the first skin hole is sandwiched between the first socket 22 and the first cover 16. According to such a configuration, the foaming raw material does not leak outside through the first skin hole when the foaming raw material is injected into the inside of the skin 12.
[0090] Process of Producing Armrest 10
[0091] Next, one example of the process of producing the armrest 10 will be described. The process of producing the armrest 10 is not limited to the one described below.
[0092] The main cable 43 and the seat-side cable 44 are connected to each other via the main connector 45. The first socket 22 and the second socket 30 are connected to ends of the first branch cable 36 and the second branch cable 39, respectively, that are branches of the main cable 43.
[0093] The frame 13 is formed with injection molding by injecting synthetic resin material. The first branch cable 36 is pushed into a space between the first retaining ribs 53 that protrude from the two side walls of the first routing section 50. Accordingly, the first branch cable 36 is arranged in the first routing section 50 of the frame 13. Subsequently, the first socket 22 is arranged in the first socket arrangement section 19.
[0094] Similarly, the second branch cable 39 is pushed into a space between the second retaining ribs 54 that protrude from the two side walls of the second routing section 51. Accordingly, the second branch cable 39 is arranged in the second routing section 51 of the frame 13. Subsequently, the second socket 30 is arranged in the second socket arrangement section 27.
[0095] The main cable 43 is arranged in the main routing section 49. The main connector 45 and the front end portion of the seat-side cable 44 are arranged in the connector arrangement section 52. Then, the fixing member 46 is attached to the frame 13 such that the seat-side cable 44 is fixed to and retained by the frame 13 while the seat-side cable 44 extending outside the frame 13.
[0096] The skin 12 is formed into a bag shape with using cloth or leather. The frame 13 in which the main cable 43, the first branch cable 36, and the second branch cable 39 are routed is put in the bag-shaped skin 12.
[0097] The second stopper pieces 26 of the second cover 24 are put in the second skin hole 23 of the skin 12 and are stopped at the hole edge of the second stopper hole 28. Accordingly, the second cover 24 is attached to the frame 13 while the hole edge of the second skin hole 23 of the skin 12 being sandwiched between the second socket 30 and the second plate member 25 of the second cover 24.
[0098] Similarly, the first cover 16 is attached to the frame 13 while the hole edge being sandwiched between the first socket 22 and the first plate member 17 of the first cover 16.
[0099] The skin 12 including the frame 13 therein is put in a mold, which is not illustrated, and the skin 12 and the frame 13 are positioned within the mold with a known method.
[0100] The foaming raw material is injected through the injection hole 33 of the frame 13. Then, the foaming raw material is foamed with a known method to form the foamed resin material 14. After the foaming process, the armrest 10 is removed from the mold. Thus, the armrest 10 is completed.
[0101] Operations and Advantageous Effects of Embodiment
[0102] Next, operations and advantageous effects of the present embodiment will be described. The armrest 10 according to the present embodiment includes the first branch cable 36, the second branch cable 39, the frame 13, the skin 12 covering the frame 13, and the foamed resin material 14. The frame 13 includes the first routing section 50 and the second routing section 51 in which the first branch cable 36 and the second branch cable 39 are arranged, respectively. The inner space surrounded by the skin 12 is filled with the foamed resin material 14. The first branch cable 36 and the second branch cable 39 are disposed within the foamed resin material 14 in the first routing section 50 and the second routing section 51, respectively.
[0103] According to the above configuration, after the first branch cable 36 is routed in the first routing section 50 of the frame 13 and the second branch cable 39 is routed in the second routing section 51, the inner space surrounded by the skin 12 is filled with the foamed resin material 14. Then, the foamed resin material 14 is foamed and accordingly, the first branch cable 36 and the second branch cable 39 are put within the foamed resin material 14. Thus, the first branch cable 36 and the second branch cable 39 are routed within the armrest 10 that includes the foamed resin material 14 therein.
[0104] If the armrest 10 receives force, the first branch cable 36 and the second branch cable 39 that are protected by the foamed resin material 14 are less likely to receive the force.
[0105] Since the first branch cable 36 and the second branch cable 39 are disposed within the foamed resin material 14, a fixing member for fixing the first branch cable 36 and the second branch cable 39 is not additionally required. This can simplify the structure of the armrest 10 and reduce the number of components.
[0106] In the present embodiment, the first routing section 50 includes the first retaining ribs 53 that are in contact with the first branch cable 36 to suppress the first branch cable 36 from dropping from the first routing section 50 before the inner space is filled with the roamed resin material 14. The second routing section 51 includes the second retaining ribs 54 that are in contact with the second branch cable 39 to suppress the second branch cable 39 from dropping from the second routing section 51 before the inner space is filled with the roamed resin material 14.
[0107] In the above configuration, the first branch cable 36 that is routed in the first routing section 50 is less likely to drop from the first routing section 50 before the inner space is filled with the foamed resin material 14. Similar to the above, the second branch cable 39 that is routed in the second routing section 51 is less likely to drop from the second routing section 51 before the inner space is filled with the foamed resin material 14. Accordingly, when the first branch cable 36 and the second branch cable 39 are routed in the frame 13, it is not necessary to be careful about dropping of the first branch cable 36 and the second branch cable 39 from the frame 13. This can improve production efficiency of the armrest 10.
[0108] In the present embodiment, the first retaining ribs 53 hold the first branch cable 36 from two sides with respect to the extending direction of the first branch cable 36. The second retaining ribs 54 hold the second branch cable 39 from two sides with respect to the extending direction of the second branch cable 39. This surely suppresses the first branch cable 36 and the second branch cable 39 from dropping from the first routing section 50 and the second routing section 51 before the inner space is filled with the foamed resin material 14.
[0109] In the present embodiment, the first routing section 50 and the second routing section 51 are formed in a groove shape. The first lift-up ribs 55 and the second lift-up ribs 56 protrude from the respective bottom walls of the first routing section 50 and the second routing section 51. The first lift-up ribs 55 extend in a direction crossing the extending direction of the first branch cable 36 and the second lift-up ribs 56 extend in a direction crossing the extending direction of the second branch cable 39.
[0110] According to the above configuration, the first branch cable 36 that is disposed in the groove-shaped first routing section 50 is away from the bottom wall of the first routing section 50 by the protruding dimension of the first lift-up ribs 55 from the bottom wall of the first routing section 50 at least at the portions thereof corresponding to the first lift-up ribs 55. According to such a configuration, the space between the first branch cable 36 and the bottom wall of the first routing section 50 is filled with the foamed resin material 14. Thus, the first branch cable 36 is surely disposed within the foamed resin material 14. Similarly, the second branch cable 39 that is disposed in the groove-shaped second routing section 51 is away from the bottom wall of the second routing section 51 by the protruding dimension of the second lift-up ribs 56 from the bottom wall of the second routing section 51 at least at the portions thereof corresponding to the second lift-up ribs 56. According to such a configuration, the space between the second branch cable 39 and the bottom wall of the second routing section 51 is filled with the foamed resin material 14. Thus, the second branch cable 39 is surely disposed within the foamed resin material 14.
[0111] In the present embodiment, the skin 12 includes the first skin hole and the first socket 22 that is connected to the first branch cable 36 is exposed from the first skin hole. The skin 12 includes the second skin hole 23 and the second socket 30 that is connected to the second branch cable 39 is exposed from the second skin hole 23.
[0112] According to the above configuration, a portable device (not illustrated) can be connected to one or both of the first socket 22 and the second socket 30 included in the armrest 10 that is disposed near the vehicle occupant's hand. According to such a configuration, a cable for connecting a portable device and the first socket 22 or the second socket 30 is not necessary to be routed within a compartment of a vehicle.
[0113] In the present embodiment, the cable includes the main cable 43, the first branch cable 36 and the second branch cable 39 that are branches of the main cable 43. The first branch cable 36 and the second branch cable 39 are connected to the first socket 22 and the second socket 30, respectively.
[0114] According to the above configuration, the armrest 10 can include two sockets. Therefore, portable devices can be connected to the vehicle and this improves convenience for the occupants of a vehicle in using the portable devices.
[0115] In the present embodiment, the first cover 16 is attached to the hole edge of the first skin hole and the first cover 16 includes the first cover hole 21 corresponding to the first skin hole. The first socket 22 is exposed from the first cover hole 21 and the first cover 16 and the first socket 22 sandwich the portion of the skin 12 that is adjacent to the hole edge of the first skin hole. Similarly, the second cover 24 is attached to the hole edge of the second skin hole 23 and the second cover 24 includes the second cover hole 29 corresponding to the second skin hole 23. The second socket 30 is exposed from the second cover hole 29 and the second cover 24 and the second socket 30 sandwich the portion of the skin 12 that is adjacent to the hole edge of the second skin hole 23.
[0116] According to the above configuration, the first cover 16 and the first socket 22 sandwich the portion of the skin 12 adjacent to the hole edge of the first skin hole and the foamed resin material 14 that is put in the space surrounded by the skin 12 is less likely to leak through the first skin hole. Similarly, the second cover 24 and the second socket 30 sandwich the portion of the skin 12 adjacent to the hole edge of the second skin hole 23 and the foamed resin material 14 that is put in the space surrounded by the skin 12 is less likely to leak through the second skin hole 23.
[0117] The hole edges of the first skin hole and the second skin hole 23 can be covered and this improves an outer appearance of the armrest 10.
[0118] Furthermore, the first socket and the second socket 30 can be reinforced. Therefore, when a target plug is inserted in or removed from the first socket and the second socket 30, the force to be applied to the first socket and the second socket 30 can be reduced. Thus, problems are less likely to be caused in the first socket and the second socket 30.
[0119] <Second Embodiment>
[0120] Next, a second embodiment of the technology described herein will be described with reference to
[0121] As illustrated in
[0122] Even if the first branch cable 36 that is arranged in the first routing section 61 receives a force so as to be released from the first routing section 61, the first branch cable 36 that is in contact with the first retaining pieces 62 is less likely to be released from the first routing section 61.
[0123] As illustrated in
[0124] As illustrated in
[0125] Even if the second branch cable 39 that is arranged in the second routing section 64 receives a force so as to be released from the second routing section 64, the second branch cable 39 that is in contact with the second retaining pieces 65 is less likely to be released from the second routing section 64.
[0126] As illustrated in
[0127] Configurations other than the above are substantially same as those in the first embodiment. The components same as those in the first embodiment are provided with the same symbols and will not be described.
[0128] When the space inside the skin 12 is filled with the foamed resin material 14, the foamed resin material 14 is unlikely to flow to portions far away from the injection hole 33 through which the foamed resin material 14 is supplied. However, in the present embodiment, the foamed resin material 14 flows through the molding holes 63, which are formed in the bottom walls of the groove-shaped first routing section 61 and the groove-shaped second routing section 64, into the first routing section 61 and the second routing section 64. Therefore, the first branch cable 36 and the second branch cable 39 that are arranged in the first routing section 61 and the second routing section 64, respectively, can be surely disposed within the foamed resin member 14.
[0129] <Other Embodiments>
[0130] The technology disclosed herein is not limited to the embodiments described above and illustrated in the drawings. For example, the following embodiments will be included in the technical scope of the technology.
[0131] (1) In the above embodiments, the frame 13 is made of synthetic resin. However, the embodiments are not limited to the configuration. For example, the frame 13 may be made of metal.
[0132] (2) In the above embodiments, the first cover 16 is attached to the first skin hole and the second cover 24 is attached to the second skin hole 23. However, the embodiments are not limited to the configuration and may not include the first cover 16 and the second cover 24.
[0133] (3) In the present embodiments, one armrest 10 includes the first socket 22 and the second socket 30. However, the embodiments are not limited to the configuration and one armrest 10 may include one socket or include three or more sockets.
[0134] (4) The armrest 10 may be mounted on the seat 11 so as to be rotatable or not to be rotatable.
[0135] (5) Sockets of any one of the standards such as sockets for a USB (universal serial bus), Thunderbolt (registered trademark), and Ethernet (registered trademark) may be used as the sockets.
[0136] (6) In the above embodiments, the routing sections are formed in a groove shape. However, the embodiments are not limited to the configuration. The frame 13 may include pins protruding from one surface thereof and the cable may be held by the pins. The frame 13 may include hook-shaped pieces on one surface thereof and the cable may be supported and routed by the pieces.
[0137] (7) In the above embodiments, the first routing section 50 includes the first lift-up ribs 55 on the bottom wail thereof and the second routing section 51 includes the second lift-up ribs 56 on the bottom wall thereof. However, the embodiments may not include the first lift-up ribs 55 and the second lift-up ribs 56.
EXPLANATION OF SYMBOLS
[0138] 10: armrest [0139] 12: skin [0140] 13: frame [0141] 14: foamed resin material [0142] 16: first cover [0143] 21: first cover hole [0144] 22: first socket [0145] 23: second skin hole [0146] 24: second cover [0147] 29: second cover hole [0148] 30: second socket [0149] 36: first branch cable [0150] 39: second branch cable [0151] 50, 61: first routing section [0152] 51, 64: second routing section [0153] 53: first retaining rib [0154] 54: second retaining rib [0155] 55: first lift-up rib [0156] 56: second lift-up rib [0157] 62: first retaining piece [0158] 63: molding hole