COLD EXPANSION PIPE FITTING, PIPE CONNECTION, SYSTEM, EQUIPMENT, AND METHOD
20210254773 · 2021-08-19
Inventors
Cpc classification
F16L33/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A pipe fitting (100) includes a tubular connecting part (101); the tubular connecting part being configured to be inserted into an expanded pipe end section (111) of a pipe (110) having a first circumferential intact sealing region (113) on the inner surface (112) of the pipe end section (111); the tubular connecting part comprising a first radially outwards extending circumferential sealing barb (105′) positioned for engaging, when in use, with the first circumferential intact sealing region during shrinkage of the pipe end section for forming a sealing between the pipe fitting and the pipe.
Claims
1. A pipe fitting (100) for forming a cold expansion pipe connection, comprising a tubular connecting part (101) extending substantially in an axial direction D.sub.A and a shoulder (103) extending radially outwards from one end (102) of the tubular connecting part; the tubular connecting part being configured to be inserted into a pipe end section (111) of a pipe (110) expanded by an expanding tool head (220) comprising a plurality of radially movable outer spreading surfaces (222), the outer spreading surfaces comprising a first circumferential groove (424) crossing each of the outer spreading surfaces and leaving, during expansion of a pipe end section (111), a first circumferential intact sealing region (113) on the inner surface (112) of the pipe end section (111) at a first distance (D.sub.1) from the end (116) of the pipe (110); the tubular connecting part comprising a first radially outwards extending circumferential sealing barb (105′) positioned for engaging, when in use, with the first circumferential intact sealing region during shrinkage of the pipe end section for forming a sealing between the pipe fitting and the pipe.
2. A pipe fitting (100) as defined in claim 1, the radially movable outer spreading surfaces (222) comprising a second circumferential groove (226) crossing each of the outer spreading surfaces and leaving, during expansion of a pipe end section (111), a second circumferential intact sealing region (117) on the inner surface (112) of the pipe end section (111) at a second distance (D.sub.2) from the end (116) of the pipe (110), the second distance being larger than the first distance (D.sub.1); the tubular connecting part further comprising a second radially outwards extending circumferential sealing barb (105″) positioned for engaging, when in use, with the second circumferential intact sealing region (117) during shrinkage of the pipe end section for forming a sealing between the pipe fitting and the pipe.
3. A pipe fitting (100) as defined in claim 2, wherein the second sealing barb (105″) lies at the free end (104) of the tubular connecting part lying opposite to the shoulder (103).
4. A pipe fitting (100) as defined in claim 1, wherein at least one sealing barb (105′, 105″) has a wedge-shape longitudinal section in the axial direction with a first facet (107′) with a first slope on the side of the free end (104) of the tubular connecting part (101), and a second facet (107″) with a second slope steeper than the first slope on the side of the shoulder (103), the first and the second facet being connected via a tip (108).
5. A pipe fitting (100) as defined in claim 1, where the tip (108) has a radius of curvature r less than or equal to 0.020 inches, for example, in the range of 0.005 to 0.020 inches.
6. A pipe fitting (100) as defined in claim 1, wherein the first facet lies at an angle of 10 to 30 degrees, for example, an angle of 20 to 25 degrees, with respect to the axial direction D.sub.A of the tubular connecting part (101).
7. A pipe fitting (100) as defined in claim 1, wherein the second facet lies at an angle of 55 to 90 degrees, for example, an angle of 75 to 90 degrees, with respect to the axial direction D.sub.A of the tubular connecting part (101).
8. A pipe fitting (100) as defined in claim 1, the radially movable outer spreading surfaces (422) of the expanding tool (420) head comprising an additional circumferential groove (427) crossing each of the outer spreading surfaces and leaving, during expansion of a pipe end section (111), a circumferential intact retaining region (118) on the inner surface (112) of the pipe end section preferably between the end (116) of the pipe (110) and the first circumferential intact sealing region (113); the tubular connecting part (101) comprising a radially outwards extending circumferential retaining barb (105′″) positioned for engaging, when in use, with the inner surface of the pipe end section behind the circumferential intact retaining region so as to prevent the pipe fitting from escaping out of the pipe during and/or after shrinkage of the pipe end section.
9. A pipe fitting (100) as defined in claim 1, wherein the tubular connecting part (101) has a chamfer enlarging the inner diameter (ID.sub.F) of the tubular connecting part towards the free end (104) thereof lying opposite to the shoulder (103).
10. A pipe fitting (100) as defined in claim 1, wherein the tubular connecting part (101) has a wall thickness (t.sub.W) which is substantially constant outside the sealing barb(s) (105′, 105″), possible retaining barb (105′″), and possible chamfer (109).
11. A pipe fitting (100) as defined in claim 1, configured for forming a cold expansion pipe connection with a pipe (110) having a pipe inner diameter (ID.sub.P) outside the pipe end section (111), wherein the tubular connecting part (101) has a connecting part inner diameter (ID.sub.F) outside the possible chamfer (109) that is substantially equal to or larger than the pipe inner diameter.
12. A pipe connection comprising a pipe fitting (100) as defined claim 11 and a pipe (110); the tubular connecting part (101) being inserted into a pipe end section (111) of the pipe (110) having a first circumferential intact sealing region (113) on the inner surface (112) of the pipe end section (111); the first radially outwards extending circumferential sealing barb (105′) of the tubular connecting part being engaged with the first circumferential intact sealing region to form a sealing between the pipe fitting and the pipe.
13. A pipe connection as defined in claim 12, the pipe (110) having a pipe inner diameter (ID.sub.P) outside the pipe end section (111), wherein the tubular connecting part (101) has a connecting part inner diameter (ID.sub.F) outside the possible chamfer (109) that is substantially equal to or larger than the pipe inner diameter.
14. A cold expansion pipe connection system comprising: a pipe fitting (100) as defined in claim 1; and a pipe (110) to be connected to the pipe fitting at a pipe end section thereof.
15. A pipe connection system as defined in claim 14, the pipe (110) having a pipe inner diameter (ID.sub.P) outside the pipe end section (111), wherein the tubular connecting part (101) has a connecting part inner diameter (ID.sub.F) outside the possible chamfer (109) that is substantially equal to or larger than the pipe inner diameter.
16. A cold expansion pipe connection equipment comprising: an expanding tool head (220) for expanding a pipe end section (111) of a pipe (110), the expanding tool head comprising a plurality of radially movable outer spreading surfaces (222), the outer spreading surfaces comprising a first circumferential groove (224) crossing each of the outer spreading surfaces and leaving, during expansion of a pipe end section, a first circumferential intact sealing region (113) on the inner surface (112) of the pipe end section at a first distance (D.sub.1) from the end of the pipe; and a pipe fitting (100) as defined in claim 1.
17. A pipe connection equipment as defined in claim 16, the expanding tool head (220) being configured to expand a pipe end section (111) of a pipe (110) having a pipe inner diameter (ID.sub.P) outside the pipe end section, wherein the tubular connecting part (101) has a connecting part inner diameter (ID.sub.F) outside the possible chamfer (109) that is substantially equal to or larger than the pipe inner diameter.
18. A cold expansion pipe connection method (500) comprising: expanding a pipe end section of a pipe by an expanding tool head comprising a plurality of radially movable outer spreading surfaces, the outer spreading surfaces comprising a first circumferential groove crossing each of the outer spreading surfaces and leaving, during expansion of a pipe end section, a first circumferential intact sealing region on the inner surface of the pipe end section at a first distance from the end of the pipe (501); inserting a pipe fitting into the expanded pipe end section, the pipe fitting comprising a tubular connecting part and a shoulder extending radially outwards from one end of the connecting part, the tubular connecting part comprising a first radially outwards extending circumferential sealing barb positioned for engaging, when in use, with the first circumferential intact sealing region during shrinkage of the pipe end section (502); and letting the expanded pipe end section shrink so as to be pressed against the connecting part to form a sealed pipe connection between the pipe fitting and the pipe (503).
19. A method as defined in claim 18, the pipe having a pipe inner diameter outside the pipe end section, wherein the tubular connecting part has, outside a possible chamfer on its inner surface enlarging the inner diameter of the tubular connecting part towards the free end thereof lying opposite to the shoulder, a connecting part inner diameter that is substantially equal to or larger than the pipe inner diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present description will be better understood from the following detailed description read in light of the accompanying drawings, wherein:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030] The drawings of
DETAILED DESCRIPTION
[0031] The detailed description provided below in connection with the appended drawings is intended as a description of a number of embodiments and is not intended to represent the only forms in which the embodiments may be constructed, implemented, or utilized.
[0032] The pipe fitting 100 of
[0033] A “pipe” refers basically to any tubing, thus a tubular structure with an internal flow channel for a fluid such as water. The flow channel may have substantially circular cross section.
[0034] A “pipe end section” refers to a section of a pipe extending from an end of the pipe to a predetermined distance therefrom. A pipe end section may be the section to be expanded when forming a cold expansion pipe connection.
[0035] A pipe to be used in forming a cold expansion pipe connection may be formed of any material, such as cross linked polyethylene PEX and its different variants, having appropriate memory properties for providing sufficient compressive force on the pipe fitting to ensure secure sealing. A reinforcing or clamping ring, also formed of a material such as cross-linked polyethylene having sufficient memory properties, may be used as positioned over the pipe end section during the expansion and shrinkage thereof. Such ring may further strengthen and secure the pipe connection.
[0036] The pipe fitting of
[0037] The connecting part 101 extends substantially in an axial direction D.sub.A. The axial direction refers to the longitudinal direction of the connecting part, i.e. the direction in which the tubular connecting part has a length. Basically, said direction may also refer to the direction of a central axis of a tubular connecting part. The shoulder 103 extending “outwards” extends in a radial direction, i.e. perpendicularly to said axial direction D.sub.A.
[0038] The pipe fitting 100 of
[0039] Drawing A of
[0040] An “expanding tool head” refers to a mechanical assembly which may be used as a releasable part of, or be integrated in, an expanding tool to expand pipe end sections. The expanding tool head then serves as the member of the tool assembly which actually contacts the pipe end section inner surface during the expanding operation.
[0041] The expanding tool head 220 of
[0042] The spreading elements 221 have a starting position I illustrated in drawing A of
[0043] The spreading elements 221 have also an outwardly extended expansion position II illustrated in drawing B of
[0044] The expanding tool head may be actuated, i.e. the spreading elements may be transferred between the starting position and the expansion position by any appropriate means. For example, the spreading elements may have beveled inner surfaces, and the expander tool may have a piston with a tapered end configured to engage with and slide along those beveled surfaces. Then, the radial movement of the spreading elements may be effected by axial movement of the piston.
[0045] Each of the spreading elements has an outer spreading surface 222. In the example of
[0046] As can be seen in
[0047] Due to said lateral gaps, the expansion of the pipe end section is effected by pressing the inner surface of the expanded pipe end section at discrete regions along the circumference of the inner surface only. Therefore, the expanded pipe end section may have an alternating inner radius or diameter. This is illustrated in
[0048] The outer spreading surfaces 222 comprise a first circumferential groove 224 which extends circumferentially so that it crosses each outer spreading surface in the circumferential direction. During expansion, there is no contact between the expanding tool head 220 and the inner surface 112 of the pipe end section at the location of the first circumferential groove. Therefore, this groove leaves a first circumferential intact, non-contacted and therefore undamaged sealing region 113 on the inner surface of the pipe end section. At the location of this sealing region, the expanded pipe end section may advantageously have a constant inner radius or diameter. This is illustrated in
[0049]
[0050] In the cross-section A of
[0051] Such non-uniform radius or diameter, meaning a non-circular circumference of the inner surface, make different regions of the inner surface circumference engage with the connecting part 101 of the pipe fitting 100 at different times during the shrinkage of the pipe end section 111. Those non-contacted regions 115 resulted from the lateral gaps reach the outer surface of the connecting part 101 first. After this engaging, the shrinkage may slow down, and it may therefore take a long time before the inner surface 112 of the pipe end section 111 is pressed on the connecting part throughout its circumference.
[0052] In the cross-section B, instead, the inner radius or diameter of the connecting part is substantially constant and the first circumferential sealing region is thus substantially circular.
[0053] In addition to the outer spreading surface, each spreading element 221 of the expanding tool head 220 of
[0054] The first circumferential groove 224 is located so that when using the expanding tool 220 at its intended way of use, the first circumferential intact sealing region 113 is formed at a first distance D.sub.1 from the end 116 of the pipe. Said intended way of use may comprise, for example, positioning the end 116 of the pipe or, possible end of a clamping or reinforcing ring positioned on the pipe end section and extending beyond the end of the pipe, against the radial stop faces 225 of the spreading elements 221 of the expanding tool head. In the example of
[0055] In the example of
[0056] Referring back to
[0057] A “barb” refers to a rib or ridge structure. A sealing barb has, for ensuring reliable sealing, preferably substantially constant height in the radial direction.
[0058] The first radially outwards extending circumferential sealing barb 105′ is advantageously positioned so that when using the expanding tool at its intended way of use, this first sealing barb engages with the first circumferential intact sealing region 113 during shrinkage of the pipe end section 111. Said intended way of use may comprise, for example, inserting the connecting part 101 into the pipe end section 111 so far that the end 116 of the pipe or, end of a possible clamping or reinforcing ring positioned on the pipe end section and extending beyond the end of the pipe, is set against the radial stop face 106 of the shoulder 103 of the pipe fitting 100. Thus the first radially outwards extending circumferential sealing barb 105′ may lie at the first distance D.sub.1, or at a distance of the first distance plus the possible extension of an end of a clamping ring beyond the end of the pipe, from the radial stop face 106 of the shoulder 103 of the pipe fitting 100.
[0059] Due to the substantially circular first circumferential intact sealing region 113, the sealing barb 105′ may contact the pipe inner surface 112 substantially at the same time throughout the circumference thereof. This may enable a rapid formation of a sealed connection already before the pipe end section 111 have been shrunk so as to make the entire inner surface 112 thereof being pressed against the connecting part of the pipe fitting. This may facilitate forming cold expansion connections, in particular, in low assembling temperatures.
[0060] In the example of
[0061] The second distance D.sub.2 is larger than the first distance. So, the second circumferential groove lies farther from the stop faces of the spreading surfaces 221 than the first circumferential groove.
[0062] Referring again back to
[0063] The second radially outwards extending circumferential sealing barb 105″ may operate similarly to the first radially outwards extending circumferential sealing barb 105′. Thereby, it may further secure rapid formation of a sealed pipe connection.
[0064] In the example of
[0065] In other embodiments, a second radially outwards extending circumferential sealing barb may lie elsewhere, between a first radially outwards extending circumferential sealing barb and the free end of the tubular connecting part.
[0066] In the example of
[0067] The facets are connected via a tip 108 at the top of the wedge shape. Preferably, the tip is substantially or nearly sharp. It may have, for example, a radius of curvature r of less than or equal to 0.020 inches, for example, in the range of 0.005 to 0.020 inches. Appropriate sharpness, i.e. suitable radius of curvature, of the tip may facilitate formation of a sealed connection between the sealing barb and the sealing region of the inner surface of the pipe end section. Thereby, a rapid formation of a sealed pipe connection may be achieved.
[0068] In the example of
[0069] The expanding tool head 420 of
[0070] In the example of
[0071] Referring again back to
[0072] The retaining barb 105′″ positioned behind the circumferential intact retaining region 118 may retain the connecting part 101 within the pipe end section, thus prevent the pipe fitting from escaping out of the pipe end section, during and/or after the shrinkage of the pipe end section. Thereby, it may facilitate ensuring that the sealing barbs are positioned as properly aligned with the intact sealing regions of the inner surface of the pipe end section.
[0073] In the example of
[0074] In the example of
[0075] Differently from the example of
[0076] Such pipe fittings differing form that of
[0077] In the example of
[0078] Said substantially constant wall thickness may enable maximizing the volume of the flow channel formed within the tubular connecting part, as discussed further below.
[0079] Pipe fittings may be provided for different pipe sizes so that there is a specific pipe fitting size with specific outer diameter of the connecting part for each pipe inner diameter. Thereby, cold expansion pipe connection systems may be implemented for different pipe sizes, each such system comprising a pipe fitting and a pipe to be connected to the pipe fitting at a pipe end section thereof. An example of such system is illustrated in
[0080] On the other hand, expanding tool heads may be provided for different pipe sizes so that there is a specific expanding tool head size with specific outer diameter of cylinder formed by the outer spreading surfaces for each pipe inner diameter. Thereby, cold expansion pipe connection equipment may be implemented for each pipe sizes, each such system comprising an expanding tool head as discussed above with reference to
[0081] In the example of
[0082] Pipe inner diameter refers to the inner diameter of the pipe outside the pipe end section thereof.
[0083] Pipe fittings and/or expanding tool heads may be provided, for example, for pipe inner diameters in the range of 10 to 50 mm or 0.5 to 2 inches.
[0084] Any of the pipe fittings discussed above may also be used in connection with an expanded pipe end section expanded by using an expanding tool head different from those discussed above with reference to
[0085] In the method 500 of
[0086] In the method, a pipe end section of a pipe, possibly together with a clamping or retaining ring positioned over the pipe end section, is expanded by an expanding tool head in step 501. Then, the tubular connecting part of a pipe fitting is inserted into the expanded pipe end section in step 502. The expanded pipe end section is then let shrink in step 503 so that it is pressed against the tubular connecting part of the pipe fitting, whereby a sealed pipe connection is formed between the pipe fitting and the pipe.
[0087] Steps 501 and 502 may be carried out at least partially simultaneously so that the shrinkage of the pipe end section may already have been initiated when the connecting part of the pipe fitting is inserted into the initially expanded pipe section.
[0088] Preferably, the tubular connecting part of the pipe fitting used in the method has, outside a possible chamfer on its inner surface, a connecting part inner diameter that is substantially equal to or larger than the pipe inner diameter outside the pipe end section.
[0089] It is to be noted that the present invention is not limited to the embodiments and examples above. Instead, the embodiments of the present invention can freely vary within the scope of the claims.
[0090] It will be understood that the benefits and advantages described above may relate to one embodiment or example or may relate to several embodiments or examples. The embodiments and examples are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages. It will further be understood that reference to ‘an’ item refers to one or more of those items.
[0091] The term “comprising” is used in this specification to mean including the feature(s) followed thereafter, without excluding the presence of one or more additional features. The term “plurality” is used in this specification to mean the same as “more than one”, i.e. the same as “at least two”.