Cutter and Kit

Abstract

A cutter and a kit. The cutter, such as a close quarters cutter, is operable to cut a work piece extending along an axis and includes a cutting wheel, a roller, and a housing assembly supporting the cutting wheel and the roller for movement about the axis in a cutting direction to cut the work piece. The housing assembly has a generally cylindrical outer surface engageable by a user to pivot the cutter about the axis. A grip portion is provided on the outer surface and includes a plurality of grip members. Each grip member includes, relative to the cutting direction, a trailing surface and a leading surface extending from the outer surface. The leading surface may be angled toward the cutting direction.

Claims

1-26. (canceled)

27. A cutter kit comprising: a first cutter including a first cutting wheel selectively engageable with and operable to cut a first work piece, and a first housing assembly supporting the first cutting wheel for movement about an axis, the first housing assembly having a first outer surface and defining a first opening operable to receive the first work piece; a second cutter including a second cutting wheel selectively engageable with and operable to cut a second work piece, and a second housing assembly supporting the second cutting wheel for movement about an axis, the second housing assembly having a second outer surface and defining a second opening operable to receive the second work piece; and a case assembly including a first receptacle having a first wall defining a first recess to receive the first cutter and a first post positionable in the first opening, the first wall and the first post cooperating to releasably retain the first cutter, and a second receptacle having a second wall defining a second recess to receive the second cutter and a second post positionable in the second opening, the second wall and the second post cooperating to releasably retain the second cutter.

28. The kit of claim 27, wherein the first opening is elongated and extends from the first outer surface generally radially-inwardly, and wherein the first post is elongated.

29. The kit of claim 27, wherein a portion of the first cutting wheel extends into the opening, and wherein the first post has a recess to receive the portion of the first cutting wheel.

30. The kit of claim 27, wherein the first cutter is operable to cut a first work piece having a first diameter, and wherein the second cutter is operable to cut a second work piece having a second diameter, the second diameter being different than the first diameter.

31. The kit of claim 27, wherein the case assembly includes an outer case assembly, and an insert supported by the outer case assembly, the insert providing the first receptacle and the second receptacle.

32. The kit of claim 31, wherein the outer case assembly includes a first case half and a second case half, wherein the insert is a first insert and is supported by one of the first case half and the second case half, and wherein the kit further comprises a second insert supported by the other of the first case half, the second insert providing a component support.

33. The kit of claim 32, further comprising a reamer pen supportable by the component support.

34. The kit of claim 32, further comprising a replacement cutting wheel supportable by the component support.

35. The kit of claim 31, wherein the insert is a first insert and is removably supported by the outer case assembly, and wherein the case assembly further includes a second insert removably supportable by the outer case assembly, the second insert replacing the first insert.

36. A cutter kit comprising: a first cutter including a first cutting wheel selectively engageable with and operable to cut a first work piece, and a first housing assembly supporting the first cutting wheel for movement about an axis, the first housing assembly having a first outer surface and defining a first opening operable to receive the first work piece; a second cutter including a second cutting wheel selectively engageable with and operable to cut a second work piece, and a second housing assembly supporting the second cutting wheel for movement about an axis, the second housing assembly having a second outer surface and defining a second opening operable to receive the second work piece; and a case assembly including a first receptacle having a first wall defining a first recess to receive the first cutter and a first post positionable in the first opening, the first wall releasably retaining the first cutter, the first post comprising an outer surface having a diameter corresponding to a diameter of the second outer surface of the second cutter, and a second receptacle having a second wall defining a second recess to receive the second cutter, the second wall releasably retaining the second cutter.

37. The kit of claim 36, the second receptacle comprising a second post positionable in the second opening.

38. The kit of claim 37, the kit comprising a third cutter including a third cutting wheel selectively engageable with and operable to cut a third work piece; and a third housing assembly supporting the third cutting wheel for movement about an axis, the third housing assembly having a third outer surface and defining a third opening operable to receive the third work piece; wherein the second post comprises an outer surface having a diameter corresponding to a diameter of the third outer surface of the third cutter.

39. The kit of claim 36, wherein a portion of the first cutting wheel extends into the opening, and wherein the first post has a recess to receive the portion of the first cutting wheel.

40. The kit of claim 36, wherein the first cutter is operable to cut a first work piece having a first diameter, and wherein the second cutter is operable to cut a second work piece having a second diameter, the second diameter being different than the first diameter.

41. The kit of claim 36, wherein the case assembly includes an outer case assembly, and an insert supported by the outer case assembly, the insert providing the first receptacle and the second receptacle.

42. A cutter kit comprising: a first cutter including a first cutting wheel selectively engageable with and operable to cut a first work piece, and a first housing assembly supporting the first cutting wheel for movement about an axis, the first housing assembly having a first outer surface and defining a first opening operable to receive the first work piece; a second cutter including a second cutting wheel selectively engageable with and operable to cut a second work piece, and a second housing assembly supporting the second cutting wheel for movement about an axis, the second housing assembly having a second outer surface and defining a second opening operable to receive the second work piece; and a case assembly including an outer case assembly; a first receptacle, the first receptacle having a first wall defining a first recess to receive the first cutter, the first wall releasably retaining the first cutter; a second receptacle, the second receptacle having a second wall defining a second recess to receive the second cutter, the second wall releasably retaining the second cutter; and an insert removably supported by the outer case assembly, the insert providing the first receptacle and the second receptacle.

43. The kit of claim 42, the first receptacle comprising a first post positionable in the first opening, the second receptacle comprising a second post positionable in the second opening.

44. The kit of claim 43, the first wall and the first post cooperating to releasably retain the first cutter, and the second wall and the second post cooperating to releasably retain the second cutter.

45. The kit of claim 43, wherein a portion of the first cutting wheel extends into the opening, and wherein the first post has a recess to receive the portion of the first cutting wheel.

46. The kit of claim 43, the first post comprising an outer surface having a diameter corresponding to a diameter of the second outer surface of the second cutter.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The application file contains at least one drawing executed in color.

[0012] FIG. 1 is a front perspective view of kit of cutters, accessories and or parts.

[0013] FIG. 2 is a top view of the kit of FIG. 1.

[0014] FIG. 3 is a view of one side of a cutter, such as a close quarters cutter.

[0015] FIG. 4 is a view of the other side the cutter of FIG. 3.

[0016] FIG. 5 is a front view of the cutter of FIG. 3.

[0017] FIG. 6 is a rear view of the cutter of FIG. 3.

[0018] FIG. 7 is a bottom view of the cutter of FIG. 3.

[0019] FIG. 8 is a top view of the cutter of FIG. 3.

[0020] FIG. 9 is a front bottom perspective view of the cutter of FIG. 3.

[0021] FIG. 10 is a front top perspective view of the cutter of FIG. 3.

[0022] FIG. 11 is a rear top perspective view of the cutter of FIG. 3.

[0023] FIG. 12 is a rear bottom perspective view of the cutter FIG. 3.

[0024] FIG. 13 is a front perspective view of the cutter of FIG. 3.

[0025] FIG. 14 is a rear perspective view of the cutter of FIG. 3.

[0026] FIG. 15 is a top perspective view of the cutter of FIG. 3.

[0027] FIG. 16 is a bottom perspective view of the cutter of FIG. 3.

[0028] FIG. 17 is a side view of the cutter of FIG. 3 with a housing portion removed to illustrate a cutting mechanism.

[0029] FIG. 18 is a top perspective view of the cutter as shown in FIG. 17.

[0030] FIG. 19 is a view of one side of an alternative construction of a cutter, such as a close quarters cutter.

[0031] FIG. 20 is a view of the other side the cutter of FIG. 19.

[0032] FIG. 21 is a front view of the cutter of FIG. 19.

[0033] FIG. 22 is a rear view of the cutter of FIG. 19.

[0034] FIG. 23 is a bottom view of the cutter of FIG. 19.

[0035] FIG. 24 is a top view of the cutter of FIG. 19.

[0036] FIG. 25 is a front bottom perspective view of the cutter of FIG. 19.

[0037] FIG. 26 is a front top perspective view of the cutter of FIG. 19.

[0038] FIG. 27 is a rear top perspective view of the cutter of FIG. 19.

[0039] FIG. 28 is a rear bottom perspective view of the cutter FIG. 19.

[0040] FIG. 29 is a front perspective view of the cutter of FIG. 19.

[0041] FIG. 30 is a rear perspective view of the cutter of FIG. 19.

[0042] FIG. 31 is a top perspective view of the cutter of FIG. 19.

[0043] FIG. 32 is a bottom perspective view of the cutter of FIG. 19.

[0044] FIG. 33 is a view of one side of another alternative construction of a cutter, such as a close quarters cutter.

[0045] FIG. 34 is a view of the other side the cutter of FIG. 33.

[0046] FIG. 35 is a front view of the cutter of FIG. 33.

[0047] FIG. 36 is a rear view of the cutter of FIG. 33.

[0048] FIG. 37 is a bottom view of the cutter of FIG. 33.

[0049] FIG. 38 is a top view of the cutter of FIG. 33.

[0050] FIG. 39 is a front bottom perspective view of the cutter of FIG. 33.

[0051] FIG. 40 is a front top perspective view of the cutter of FIG. 33.

[0052] FIG. 41 is a rear top perspective view of the cutter of FIG. 33.

[0053] FIG. 42 is a rear bottom perspective view of the cutter FIG. 33.

[0054] FIG. 43 is a front perspective view of the cutter of FIG. 33.

[0055] FIG. 44 is a rear perspective view of the cutter of FIG. 33.

[0056] FIG. 45 is a top perspective view of the cutter of FIG. 33.

[0057] FIG. 46 is a bottom perspective view of the cutter of FIG. 33.

[0058] FIGS. 47A-47B illustrate operation of a cutter, such as a close quarters cutter.

[0059] FIGS. 48A-48C illustrate operation of a cutter, such as a close quarters cutter.

[0060] FIGS. 49A-49D are views of yet another alternative construction of a cutter, such as a close quarters cutter.

[0061] FIGS. 50A-50B are views of a further alternative construction of a cutter, such as a close quarters cutter, and illustrate operation of the cutter.

[0062] FIG. 51 is a front perspective view of a case assembly of the kit of FIG. 1.

[0063] FIG. 52 is a rear perspective view of the case assembly of FIG. 51.

[0064] FIG. 53 is a top view of the case assembly of FIG. 51.

[0065] FIG. 54 is a front perspective view of inserts for the case assembly of FIG. 51.

[0066] FIG. 55 is a rear perspective view of the inserts of FIG. 54.

[0067] FIG. 56 is a top view of the inserts of FIG. 54.

[0068] FIG. 57 is a front perspective view of an outer case of the case assembly of FIG. 51.

[0069] FIG. 58 is a top view of the outer case of FIG. 57.

DETAILED DESCRIPTION

[0070] Before any independent embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other independent embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.

[0071] Use of “including” and “comprising” and variations thereof as used herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Use of “consisting of” and variations thereof as used herein is meant to encompass only the items listed thereafter and equivalents thereof.

[0072] FIGS. 1-2 illustrate a kit 10 including one or more cutter(s) 14A, 14B, 14C . . . 14n, cutting accessories (e.g., a reamer pen 18) and/or parts (e.g., one or more replacement blade(s) 22). The kit 10 includes a case assembly 26 operable to support the cutter(s) 14A . . . 14n, accessories and/or parts. In the illustrated construction, the kit 10 includes cutters 14A-14C for cutting tubing, pipes, other work pieces, etc. of various sizes (e.g., 1″, ¾″, ½″, as shown in FIGS. 1-2). In other constructions (not shown), the kit 10 may include fewer or more cutters, cutters with different characteristics (e.g., size, material to be cut, etc.), different (in number or type) accessories and/or parts.

[0073] FIGS. 3-18 illustrate one construction of the cutter 14A, such as a close quarters cutter for a 1″ work piece. FIGS. 19-32 and 33-46 illustrate alternative constructions of the cutter 14B, 14C (e.g., for a¾″ work piece and for a½″ work piece, respectively), and common elements have the same reference number “B” and “C”, respectively. FIGS. 49A-49D and 50A-50B illustrate additional alternative constructions of a cutter 14D, 14E, and common elements have the same reference number “D” and “E”, respectively.

[0074] As shown in FIGS. 3-18, each cutter 14 includes a cutting wheel 30, one or more rollers 34, and a housing assembly 38 supporting the cutting wheel 30 and the roller(s) 34 for movement about (see FIG. 47B) the axis A of a work piece W in a cutting direction D to cut the work piece W.

[0075] The housing assembly 38 is formed by two housing halves 40 (one shown in FIGS. 17-18) providing support structure for the cutting wheel 30 and the roller(s) 34. As shown in FIGS. 3-5, the housing assembly 38 has a generally cylindrical outer wall 42 and side walls 46 defining an opening 50 for receiving the work piece W. An inner wall 48 extends between the side walls 46 around the opening 50.

[0076] The outer wall 42 provides an outer surface 43 engageable by a user to pivot the cutter 14A about the axis A. A grip portion 54 is provided on (e.g., formed on) the outer surface 43 of the cylindrical outer wall 42 and includes a plurality grip members 58 spaced about the circumference of the cylindrical outer wall 42. The illustrated grip portion 54 provides an indication of the cutting direction (the direction to rotate the cutter 14A) to cut the work piece W.

[0077] Each grip member 58 includes, relative to the cutting direction D, a trailing surface 62 and a leading surface 66 extending from the outer surface 43 to an outer end (e.g., a point). In the illustrated construction, the leading surface 66 is angled toward the cutting direction D while the trailing surface 62 extends substantially radially. As shown in FIG. 3, an angle 64 is defined between the leading surface 66 and the trailing surface 62, and, in the illustrated construction, the angle 64 is between approximately 45 degrees and approximately 75 degrees (e.g., approximately 63 degrees, as illustrated).

[0078] In other constructions, such as the cutter 14D of FIGS. 49A-49D, the trailing surface 62D and the leading surface 66D extend to and are connected by an intermediate surface 68, which is generally tangential to the outer surface 43 of the cylindrical outer wall 42. In such constructions, the trailing surface 62D and the leading surface 66D are substantially parallel, but in other constructions, may be angled relative to each other.

[0079] In other constructions, the grip members 58 may be arranged in another manner to indicate the cutting direction. For example, in some constructions, such as the cutter 14E of FIGS. 50A-50B, the grip members 58E of the grip portion 54E may be arranged in an “echelon” pattern. Specifically, each of the grip members 58E has two mirror portions 72 angled relative to each other so as to point in the cutting direction D. In the illustrated construction, the portions 72 form an angle between approximately 115 degrees and approximately 175 degrees (e.g., approximately 145 degrees, as illustrated).

[0080] As shown in FIG. 3, a separate cutting direction indicator (e.g., an arrow 60) and other indicators (e.g., a “1” to indicate size) may be provided. In the illustrated construction, the arrow 60 and other indicators are defined by raised surfaces extending outwardly from at least one of the side walls 46. In other constructions (not shown), the arrow 60 and/or the other indicators may be recessed into or provided directly on at least one of the side walls 46.

[0081] When the two housing halves 40 of the housing assembly 38 are connected, the outer wall 42, the side walls 46, and the inner wall 48 cooperate to define a cavity 70 in which the cutting wheel 30 and the roller(s) 34 are at least partially supported. The cutting wheel 30 extends through a cutting wheel opening 76 defined through the inner wall 48, and the rollers 34 extend through corresponding roller openings 80 defined through the inner wall 48. The cutting wheel opening 76 and the roller openings 80 are circumferentially spaced about the cylindrical inner wall 48.

[0082] In the illustrated construction, each side wall 46 defines a plurality of circumferentially-spaced drain openings 74 communicating between the cavity 70 and the exterior of the cutter 14A. As shown in FIG. 47B, any fluid F which enters the cavity 70 (e.g., from inside the work piece W being cut and entering through at least one of the cutting wheel opening 76 and the roller openings 80) will drain through the openings 74.

[0083] When not in use (see FIGS. 1-2), the cutter 14A is generally positioned on its side, and the side wall openings 74 facilitate drainage from the housing assembly 38. Each side wall 46 has axially-raised surfaces 84 (see FIGS. 5 and 9) extending around an outer periphery of the side wall 46 so that the cutter 14A does not rest in any drained fluid F and so that a support surface (e.g., a work table, the case assembly, etc.) does not block the openings 74. The raised surfaces 84 may include the arrow 60 and/or additional indicators to help support the side wall 46 away from the support surface. The openings 74 are positioned (see FIG. 17) proximate the inner surface 44 of the outer wall 42 so that a channel is not formed between the side walls 46 that would retain fluid F when the cutter 14A rests on the outer wall 42.

[0084] In other constructions (such as the cutter 14E of Figs. SOA-50B), in addition to or as an alternative to the openings 74, openings 74E are circumferentially spaced on the cylindrical outer wall 42E. In such constructions, the openings 74E are centrally located on the cylindrical outer wall 42E along the cutting axis A.

[0085] In addition or as an alternative to the direction-indicating grip members 58, the openings 74 are shaped and/or oriented (see FIGS. 3-4) to indicate the cutting direction D. The illustrated openings 74 are angled in the same direction as the leading surface 66. In other constructions, the openings 74 may be constructed and/or arranged in another manner (e.g., arrow-shaped openings 74E as shown in Figs. SOA-50B) to provide an indication of the cutting direction D.

[0086] As shown in FIG. 48C, the cutting wheel 30 is oriented in a plane P transverse to the cutting axis A Each roller 34 has a generally cylindrical roller surface, and an annular groove 78 is defined in the roller surface. The groove 78 has a concave surface 82 extending into in the roller surface. In the illustrated construction, each roller 34 is supported with the groove 78 overlapping the plane P. The groove 78 provides clearance for material M of the work piece W displaced during cutting, with the curve of the concave surface 82 being spaced from the material M. In other constructions (not shown), the roller(s) 34 may also define a groove spaced from the plane P, for example, configured to receive a pipe flange.

[0087] The cutting wheel 30 and the roller(s) 34 are components of a cutting mechanism 86 for the cutter 14A. In the illustrated construction (see FIGS. 17-18), the cutting mechanism 86 is similar to the mechanism described and illustrated in U.S. Pat. No. 4,831,732, issued May 23, 1989, the entire contents of which are hereby incorporated by reference. Generally, the cutting wheel 30 is spring-biased into engagement with the surface of the work piece W to be cut.

[0088] To cut the work piece W, the work piece Wis positioned in the opening 50 and supported by the roller(s) 34, while the cutting wheel 30 is pushed out of the way to accommodate the work piece Win the opening 50. However, the cutting wheel 30 is biased into engagement with the outer surface of the work piece W by a spring member 92 (see FIGS. 17-18) supported by the housing assembly 40 and within the cavity 70. The cutter 14A is pivoted about the work piece W, and the cutting wheel 30 cuts the outer surface. As shown in FIG. 48C, displaced material fits in the groove 78 in each roller 34 so that movement is not impeded or adversely affected. As the cutter 14A is rotated and the outer surface of the work piece W is cut, the cutting wheel 30 is forced deeper into the surface of the work piece W by the spring member 92.

[0089] While not shown, the outer wall 42 may define a slot to receive and accommodate the cutting wheel 30 as it is pressed radially outwardly by the work piece W. This arrangement may, for example, reduce the outer diameter of the housing assembly 38 and/or increase the possible cutting range of the cutter 14A.

[0090] If there is fluid (e.g., standing water) in the work piece W (see FIGS. 478 and 508), when the outer surface of the work piece is pierced, the fluid F leaks into the housing assembly 38, through the cutting wheel opening 76 and/or the roller openings 80 defined in the outer wall 42. The fluid F drains from the cavity 70 through the openings 74 during cutting and when the cutter 14A is not in use.

[0091] As mentioned above, the illustrated kit 10 (see FIGS. 1-2) includes the cutters 14A, 148, 14C, accessories (e.g., a reamer pen 18), replacement parts (e.g., replacement blade(s) 22), etc. The case assembly 26 supports these kit components. As shown in FIGS. 51-58, the case assembly 26 includes an outer case 90 having two halves hinged together to open and close. One or more inserts 94, 98 (e.g., a cutter support insert 94 and an accessory/part support insert 98) are supported by the outer case 90 and are constructed to support and retain the kit components. The inserts 94, 98 include a number of component supports 102 (e.g., spring clips, spring arms, movable retainer members, frictional surfaces, etc.) for supporting and retaining the components provided with the kit 10 or in a desired configuration of the kit 10.

[0092] As shown in FIG. 54, the component supports 102 of the cutter support insert 94 include receptacles 103A, 1038, 103C with a series of cutter support posts or projections 104A, 1048, 104C. Each projection 104A, 1048, 104C has one or more recesses to receive the associated cutting wheel 30 and/or roller 34. Each projection 104A, 1048, 104C may have an indicator (e.g., a recessed or raised “1”, “¾”, and “½”) to indicate which cutter 14A, 148, 14C should be placed on the projection 104A, 1048, 104C, or for identifying and selecting a cutter 14A, 148, 14C received on the projection 104A, 1048, 104C.

[0093] Each of the cutter support projections 104A, 1048, 104C is sized to frictionally receive the opening 50A, 508, SOC of a corresponding one of the cutters 14A, 148, 14C to support and retain the cutters 14A, 148, 14C. In the illustrated construction, the outer wall of each receptacle 103 cooperates with the corresponding projection 104 to releasably retain the associated cutter 14 (e.g., with a friction fit). In other constructions, the outer wall of the receptacle 103 or the corresponding projection 104 may releasably retain the cutter 14 without cooperation from the other structure. In still other constructions (not shown), different retainer structure (e.g., a pivoting bayonet, a latch, etc.) may be provided in addition to or as an alternative to the friction fit.

[0094] A projection (e.g., the projection 104A, 1048) may also have a surface (e.g., an arcuate surface 1 OBA, 1088) with a diameter corresponding to the outer diameter of the adjacent cutter (e.g., the cutter 148, 14C, respectively) such that, as shown in FIGS. 1-2, the cutters 14A, 148, 14C nest when received on the projections 104A, 1048, 104C. Thus, the size of the case assembly 26 may be minimized.

[0095] The illustrated inserts 94, 98 are removably connected to the outer case 90 by inter-engaging connectors 106 (see FIGS. 54 and 57). The inserts 94, 98 may be exchanged with other inserts (not shown) for different kit components to re-configure the kit 10. The inserts 94, 98 may be removed from the outer case 90 and stored with the supported kit components (e.g., in a work shop) and re-installed for transport, storage, etc. of the kit components.

[0096] One or more independent features and/or independent advantages of the invention may be set forth in the claims.