Aircraft turbine engine comprising variable-pitch propeller blades
11851157 · 2023-12-26
Assignee
Inventors
- Vincent JOUDON (Moissy-Cramayal, FR)
- Clément Cottet (Moissy-Cramayal, FR)
- Vivien Mickaël COURTIER (Moissy-Cramayal, FR)
- Régis Eugène Henri SERVANT (Moissy-Cramayal, FR)
Cpc classification
F04D29/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system for controlling the pitch of a propeller blade for an aircraft turbine engine, including a cup having an annular wall extending about an axis intended to be a pitch setting axis of the blade, and a bottom wall configured so as to cooperate in a form-fitting manner with a free end of the root so that the cup is prevented from rotating relative to the root about the axis, and a locking ring that is configured so as to be mounted within the cup and to cooperate respectively with the root and the annular wall of the cup in order to ensure axial retention of the root in the cup.
Claims
1. A system for controlling the pitch setting of a propeller vane or an aircraft turbine engine, wherein it comprises: a cup comprising an annular wall extending about an axis intended to be a pitch axis of the vane, said annular wall comprising a lower axial end closed by a bottom wall and an upper axial end that is open and configured to allow a root of the vane to be mounted inside the cup, the bottom wall being configured to cooperate in a form-fitting manner with a free end of said root so that the cup is secured in rotation to the root about said axis, and an immobilisation ring extending about said axis and configured to be mounted about the root, this immobilisation ring being configured to be mounted within the cup and to cooperate with the root and the annular wall of the cup, respectively, in order to ensure the axial retention of the root within the cup.
2. The system according to claim 1, wherein it further comprises: a lower rolling guide bearing extending around said axis and mounted around a lower portion of the annular wall, an upper rolling guide bearing extending around said axis and mounted around an upper portion of the annular wall.
3. The system according to claim 2, wherein at least one of the guide bearings has its internal ring integrated with said cup.
4. The system according to claim 2, wherein at least one of the guide bearings is angular contact.
5. The system according to claim 1, wherein the bottom wall comprises a recess having a non-circular cross-section and configured to receive the free end of the root of the vane.
6. The system according to claim 5, wherein the recess is eccentric with respect to the pitch axis.
7. The system according to claim 1, wherein it further comprises an elastically deformable member extending about the pitch axis and mounted within the cup, this member being in supported axially on the bottom wall and being configured to axially bias the root of the vane towards the outside of the cup.
8. The system according to claim 1, wherein the immobilisation ring is a dog clutch ring which comprises external dog teeth configured to cooperate with complementary internal dog teeth of the annular wall of the cup.
9. The system according to claim 8, wherein it further comprises a locking annulus and an annular snap ring, the locking annulus being configured to be axially engaged between the internal and external teeth to prevent the rotation of the dog clutch ring within the cup, and the annular snap ring being mounted in the cup to axially block the locking annulus within the cup.
10. The system according to claim 1, wherein the immobilisation ring is wedge-shaped in cross-section and is configured, under the effect of centrifugal forces in operation, to be biased axially towards the outside of the cup and to maintain the root of vane axially clamped by wedge effect.
11. An assembly comprising a system according to claim 1 and a variable pitch propeller vane, this vane comprising a blade connected to a root, the root comprising a body housed in an annular barrel which extends around a pitch axis of the vane.
12. The turbine engine, in particular for an aircraft, comprising at least one system or assembly according to claim 1 the assembly comprising said at least one system and a variable pitch propeller vane, said vane comprising a blade connected to a root, the root comprising a body housed in an annular barrel which extends around a pitch axis of the vane.
13. A method for mounting an assembly according to claim 11, wherein it comprises the steps of: a) inserting the root of the vane within the cup of the system by displacing the vane in a direction parallel to the pitch axis, b) engaging a free end of the root in a recess in the bottom wall of the cup so as to secure in rotation the cup to the root of the vane, and c) engaging the immobilisation ring, previously mounted or present around the root of the vane, in the cup and mounting this ring in the cup and on the root of the vane in such a way as to ensure the axial retention of the root in the cup.
14. The method according to claim 13, the system for controlling the pitch setting of a propeller vane for an aircraft turbine engine, wherein it comprises: a cup comprising an annular wall extending about an axis intended to be a pitch axis of the vane, said annular wall comprising a lower axial end closed by a bottom wall and an upper axial end that is open and configured to allow a root of the vane to be mounted inside the cup, the bottom wall being configured to cooperate in a form-fitting manner with a free end of said root so that the cup is secured in rotation to the root about said axis, and an immobilisation ring extending about said axis and configured to be mounted about the root, this immobilisation ring being configured to be mounted within the cup and to cooperate with the root and the annular wall of the cup, respectively, in order to ensure the axial retention of the root within the cup, wherein the bottom wall comprises a recess having a non-circular cross-section and configured to receive the free end of the root of the vane, and the recess is eccentric with respect to the pitch axis, wherein during the steps a) and/or b) the root of the vane is supported on the member and compresses it axially.
15. The method according to claim 13, the system for controlling the pitch setting of a propeller vane for an aircraft turbine engine, wherein it comprises: a cup comprising an annular wall extending about an axis intended to be a pitch axis of the vane, said annular wall comprising a lower axial end closed by a bottom wall and an upper axial end that is open and configured to allow a root of the vane to be mounted inside the cup, the bottom wall being configured to cooperate in a form-fitting manner with a free end of said root so that the cup is secured in rotation to the root about said axis, and an immobilisation ring extending about said axis and configured to be mounted about the root, this immobilisation ring being configured to be mounted within the cup and to cooperate with the root and the annular wall of the cup, respectively, in order to ensure the axial retention of the root within the cup, wherein the immobilisation ring is a dog clutch ring which comprises external dog teeth configured to cooperate with complementary internal dog teeth of the annular wall of the cup, wherein during the step c) the immobilisation ring is mounted in the cup by dog clutch.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Further characteristics and advantages will be apparent from the following description of a non-limiting embodiment of the invention with reference to the appended drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
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(22) The vane 10 comprises a blade 12 connected to a root 14.
(23) The blade 12 has an aerodynamic profile and comprises an intrados 12a and an extrados 12b which are connected by an upstream leading edge 12c and a downstream trailing edge 12d, the terms upstream and downstream referring to the flow of the gases around the blade in operation.
(24) The blade 12 has an upper end which is free, referred to as summit, and a lower end which is connected to the root 14.
(25) In the example shown, the vane 10 is made of a composite material by an injection method referred to as RTM method (Resin Transfer Molding). This method consists of preparing a fibrous preform 18 by three-dimensional weaving, then placing this preform in a mould and injecting a polymerizable resin, such as an epoxy resin, which will impregnate the preform. After the blade 12 has cured and hardened, its leading edge 12c is usually reinforced by a metal sheath 20 which is fitted and attached, for example by gluing.
(26) The vane 10 here comprises a spar 22 which comprises a portion forming a core of the blade 12 and which is intended to be inserted into the preform 18 prior to the resin injection, and a portion which extends from the side opposite the summit of the blade 14 to form a portion of the root 14, referred to as body 24.
(27) The spar 22 is preferably made of a 3D woven carbon fibre reinforced epoxy organic matrix composite material with the warp direction predominantly radial oriented and the weft predominantly oriented along the chord of the blade at aerodynamic duct height. However, the spar can also be a more mechanically advantageous assembly of different organic matrix composite materials (thermoset, thermoplastic or elastomer) reinforced with long fibres (carbon, glass, aramid, polypropylene) in different fibrous arrangements (woven, braided, knitted, unidirectional).
(28) Although not shown, the blade 12 may be hollow or solid and comprises an internal cavity filled with a foam or honeycomb type filler material. This filler material is installed around the spar 22 and is covered with a skin of organic matrix composite material to increase the impact resistance of the blade.
(29) The sheath 20 may be titanium or titanium alloy, stainless steel, steel, aluminium, nickel, etc. The intrados 12a or even the extrados 12b of the blade 12 may be covered with a polyurethane film for the protection against erosion.
(30) The root 14 comprises essentially two portions, namely this body 24 and an annular barrel 26 which extends around the body and an axis A of the vane. The axis A is an axis of elongation of the vane 10 and of the blade 12 and in particular a pitch axis of the vane, i.e. the axis about which the angular position of the vane is adjusted. It is usually also a radial axis and therefore extends along a radius from the axis of rotation of the propeller equipped with this vane.
(31) The body 24 of the root 14 has a particular shape best seen in
(32) The body 24 essentially comprises three portions: a free end 28 located on the opposite side to the blade 12, a stilt 30 located on the side of the blade, and a bulb 32 located between the free end and the stilt.
(33) The free end 28 has a generally parallelepiped shape in the example shown. As can be seen in
(34) As will also be described below, the end 28 is configured to cooperate with a system 34 for controlling the pitch setting of the vane.
(35) The stilt 30 has a relatively complex shape and can be considered as comprising: two lateral flanks 30a, 30b, located respectively on the side of the intrados 12a and the extrados 12b of the blade 12, which converge towards each other along the axis A and in the direction of the summit of the blade 12 (cf.
(36) Ph is defined as a transverse plane passing through the stilt 30, and in particular its lower end. This plane Ph is referred to as high or upper plane. In this plane, the stilt may have a non-circular shape in section, for example oval, oblong, square or rectangular. This section, referred to as high section, has a value or a surface area, for example maximum, noted Sh.
(37) The bulb 32 has a generally bulged or domed shape, this bulging or doming extending around the axis A.
(38) Pm is defined as a median plane passing through the bulb 32, and in particular in its largest cross-section portion, which is denoted Sm. This plane Pm is referred to as mean plane. In this plane, the bulb 32 may have a circular shape in section, although this section is not limiting.
(39) It is understood that the plane Pm is located between the planes Pb and Ph. The cross-section of the bulb 32 decreases from the plane Pm (Sm) to the plane Ph, and from the plane Pm towards the plane Pb. It is therefore understood that Sm is greater to Sb and Sh. Furthermore, in the example shown, Sh is greater than Sb.
(40) The barrel 26 is produced in two half-shells 26a, 26b, as can be seen in
(41) The barrel 26 is advantageously attached to the body 24, preferably by gluing. The glue extends between the barrel and the body, all around the axis A.
(42) The barrel 26 is preferably metallic (steel, titanium or titanium alloy such as TA6V). The glue is, for example, an epoxy glue filled with thermoplastic or elastomeric nodules or reinforced with a fabric. This gluing method is particularly suitable because of the large contact surface area between the cavity of the barrel and the body, which can be composite. The presence of a glue joint is advantageous because it allows slight form defects to be corrected. The glue joint also allows to prevent the friction at the metal/composite interface and thus increases the service life of the vane. Several possibilities are envisaged for fitting the barrel 26 to the body 24. A first possibility is to deliberately leave a clearance between the two half-shells 26a, 26b of the barrel 26 once they have been fitted, so that the pressure can be properly applied when the glue joint cures. The curing phase can be done in an autoclave with the entire vane inside a vacuum bag. However, it is also possible to carry out this operation in a press. However, the disadvantage of leaving a clearance between the two half-shells 26a, 26b is that their positioning is less controllable and therefore a rework of the external surface must be carried out. A second possibility is to fit the half-shells one against the other around the body without any existing clearance. This strategy is possible, for example, by machining a blank that has already been cut into two portions and maintained together during the machining operation in order to ensure the geometry of the external surfaces once the half-shells are reassembled. This allows the positioning and the geometry of the external surface of the barrel 26 to be controlled without the need for additional machining after gluing. In any case, positioning pins or stops can be considered to ensure the relative position of the half-shells of the barrel.
(43) The presence of a glue joint between the body and the barrel is, however, not mandatory, although it is very advantageous. Alternatively, pre-stressing washers (or springs) can be used between the barrel and the composite body in order to push the body radially against the bearing surfaces of the barrel. The geometry of the barrel can also be used to slightly clamp the body when the two half-shells of the barrel are fitted around the bulb. In this case, it is the deformation of the barrel that generates a pre-stress. A tooling must therefore be provided to maintain this position before final assembly.
(44) As can be seen in
(45) More specifically, the barrel 26 comprises three portions in the example shown, a lower end 36 which is generally annular in shape (see
(46) In addition, they allow energy to be absorbed in the event of an impact on the vane 10, such as the ingestion of a bird. Fillets may be present on these lips to prevent the local wear or damage to the body.
(47) The internal surfaces of the barrel 26 that are in contact with the body 24 serve as bearing surfaces. Compared to a broached attachment, the bearing surface is maximised by exploiting the entire circumference of the bottom of the vane. In a broached attachment, only two distinct surfaces of the root of the vane, respectively located on the intrados and the extrados, are supported on bearing surfaces, while the surfaces of the vane root located on the leading edge and on the trailing edge are free. Also in comparison to a broached attachment, the height of the bearing surfaces in the radial direction is much greater, which also contributes to a considerable increase in their surface area. This large support surface allow to reduce the contact pressure in all operating conditions.
(48) The barrel 26 comprises two cylindrical surfaces 44, 46a for mounting shrink-fitting rings 48, 50. The shrink-fitting rings 48, 50 allow to maintain the half-shells 26a, 26b tightened one against the other and to the body 24. The shrink-fitting rings 48, 50 extend around the axis A.
(49) The surface 44 is located on the lower end 36 and is oriented radially outwards with respect to the axis A. It receives the ring 48 by shrink-fitting, which is engaged from below and is supported axially on a cylindrical bearing surface located at the junction of the end 36 and the middle portion 42 of the barrel 26.
(50) The surface 46a is located on the middle portion 42 and is oriented radially outwards with respect to the axis A. It receives the ring 50 by shrink-fitting, which is engaged from above and is supported axially on a cylindrical bearing surface located near the plane Pm.
(51) It can be seen that the surface 46a is located immediately adjacent to a cylindrical surface 46b which is intended to receive an immobilisation ring 52, as will be described in the following.
(52) The surfaces 44, 46a and the rings 48, 50 have different diameters in the example shown. The surface 46a has a larger diameter than that of the surface 44 and therefore the ring 50 has a larger diameter than that of the ring 48.
(53) The surfaces 46a, 46b may have the same or different diameters. The surface 46b may for example have a slightly smaller diameter than that of the surface 46a. This is in particular the case where the ring 50 should be mounted with a predetermined radial clearance with respect to this surface 46b.
(54) It can be seen from
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(56) The bearings 54, 56 are here two in number and are a lower bearing 54 and an upper bearing respectively.
(57) The bearings 54, 56 are of the ball rolling type. In the example shown, they have different diameters and their balls also have different diameters.
(58) The bearing 54 extends substantially between the planes Pm and Pb and thus around a lower portion of the bulb 32. It also extends around the ring 48. This bearing 54 has a smaller diameter than the other bearing 56, and theirs balls have a larger diameter than those of the other bearing 56.
(59) The bearing 54 is also angular contact. In the example shown, the support points or surfaces of the balls on the raceways of their rings 54a, 54b are located on a frustoconical surface S1 which extends along the axis A and whose largest diameter is located on the side of the summit of the vane.
(60) The bearing 56 extends substantially between the planes Pm and Ph and thus around an upper portion of the bulb 32. It also extends around the ring 50. The bearing 56 is also angular contact. In the example shown, the support points or surfaces of the balls on the raceways of their rings 56a, 56b are located on a frustoconical surface S2 which extends along the axis A and whose largest diameter is located on the side of the free end of the root of the vane.
(61) The position of the middle section between the two bearings 54, 56 is very advantageous in terms of radial overall dimension because a portion of the bearing surface height between the middle section and the high section is located inside the cup 58, unlike the prior art on the broached attachment integrated in a pivot. This helps to reduce the radial overall dimension of the control system 34.
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(63) The system 34 comprises a cup 58 comprising an annular wall 58a extending about the axis A. This wall 58a comprises a lower axial end closed by a bottom wall 58b, and an upper axial end which is open and configured to permit the mounting of the root 14 of the vane within the cup.
(64) The bottom wall 58b is configured to cooperate in a form-fitting manner with the free end of the root 14, and thus with the end 28 of the body 24, so that the cup is secured in rotation to the root about the axis.
(65) In the present case, it is understood that the bottom wall 58b comprises a recess 60 having a non-circular, and in particular rectangular, cross-section and configured to receive the end 28 (
(66) The recess 60 is located on an upper or internal face of the bottom wall 58b of the cup 58, which is thus located inside the cup and oriented towards the root.
(67) The system 34 generates a torque at the vane root that counteracts the torsional moment resulting from aerodynamic and centrifugal forces. The end 28 of the root 14 could be enveloped in the barrel 26, like the rest of the body 24 of the root 14. In this case, it would also have a non-circular shape to constrain its rotation. However, it is advantageous to let this end of the body protrude from the barrel, as mentioned above, in order to directly constrain the rotation of the body. This provides a more direct force path, with the torsional moment applied directly to the body. The low section has dimensions strictly smaller than the maximum dimension of the middle section in order to limit the circumferential overall dimension to this height. As a result, the barrel also has a smaller circumferential overall dimension at this height than at the level of the middle section. This allows to reduce the diameter of the lower bearing which is located below the middle section. Thus, the vane root can be integrated lower radially, which greatly reduces the theoretical hub ratio associated with the integration of the root. It is known to the person skilled in the art that a low hub ratio improves the performance of the engine, in particular as it is more compact and therefore lighter. This last point is a very important advantage of the technical solution compared to the competition, which traditionally proposes barrels with cylindrical external shape.
(68) The bottom wall 58b comprises a lower or external face, which is located on the opposite side of the root 14, and which comprises a cylindrical extension 62 extending along the axis A and comprising an external threads or external straight splines 64 for the rotational coupling of the system with a pitch change mechanism which is not illustrated and which is common to the different systems 34 and vanes 10 of the propeller.
(69) An elastically deformable member 66, such as a helical spring, extends around the axis A and is mounted within the cup 58. This member 66 is supported axially on the upper surface of the bottom wall 58b, at the external periphery of this surface in the example shown, and is configured to axially bias the root of the vane towards the outside of the cup i.e. towards the side of the summit of the vane.
(70) The member 66 is supported on a cylindrical bearing surface 68 of the barrel 26. In the example shown, the member 66 is centred by engaging its upper end on and around a cylindrical rim 70 of the barrel, and by engaging its lower end on and around a cylindrical rim 72 of the cup located at the external periphery of the bottom wall 58b.
(71) The member 66 here extends around the shrink-fitting ring 48.
(72) As can be seen in
(73) The external ring 56b of the bearing 56 is attached to the casing 74, for example by shrink-fitting. Its internal ring 56a is engaged on and around the free upper end of the cup 58 and of the wall 58a. This end of the wall 58a comprises an external cylindrical surface 76 for mounting the internal ring 56a as well as an external thread for screwing on a nut 78 intended to be supported axially on the internal ring 56a to maintain it tightened axially against an external cylindrical shoulder 80 of the cup 58.
(74) The wall 58a of the cup further comprises at its internal periphery means configured to cooperate with the aforementioned immobilisation ring 52. The immobilisation ring 52 extends around the axis A and is configured to be mounted around the root 14. This immobilisation ring 52 is configured to be mounted within the cup and to cooperate respectively with the root 14 and the annular wall 58a of the cup 58 in order to ensure the axial retention of the root in the cup.
(75) In the embodiment of
(76) The teeth 82 of the cup 58 are best seen in
(77) Each of the teeth 82 comprises a groove 86 at its internal periphery which is circumferentially oriented with respect to the axis A. The grooves 86 of the teeth 82 form a discontinuous gorge around the axis A.
(78) The dog clutch ring is best seen in
(79) The teeth 84 are complementary to the teeth 82 and are configured to cooperate by dog clutch with these teeth. The dog clutch is a well-known method of mounting in the aeronautical field and will be illustrated by
(80) The ring 52 comprises an internal cylindrical surface 52a intended to cooperate by sliding with the aforementioned surface 76 of the cup 58.
(81) The ring 52 comprises a second set of teeth 88, which extend axially upwards on the side of the summit of the vane 10. These teeth 88 are also regularly spaced around the axis A. There are six of them in the example shown. They may be staggered in relation to the teeth 84, i.e. the teeth 88 are axially aligned with the circumferential spaces between the teeth 84. As a non-limiting example, the teeth 88 each have an angular extension around the axis A of between approximately 10 and 20.
(82) Each of the teeth 88 comprises at its internal periphery a groove 90 oriented circumferentially with respect to the axis A. The grooves 90 of the teeth 88 form a discontinuous gorge around the axis A.
(83)
(84) This annulus 92 comprises skids 94, here six in number in the non-limiting example shown, intended to be engaged in the inter-tooth spaces extending between the teeth 82 and 84. It is therefore understood that these skids 94 have complementary shapes to those of these spaces and are regularly spaced around the axis A.
(85) In the example shown, the skids 94 are secured to each other by bridges 96 extending circumferentially between the skids 94. The bridges 96 are five in number and each extend between two adjacent skids 94. Two of the skids 94 are deliberately not connected together by a bridge so that the annulus 92 is open. This can simplify assembly by moving these skids away from or towards each other when mounting the annulus in the system 34.
(86) Each of the skids 94 comprises a groove 98 at its internal periphery, oriented circumferentially with respect to the axis A. The grooves 98 in the skids 94 form a discontinuous gorge around the axis A.
(87) The system further comprises an annular snap ring 100 which is only visible in
(88) The snap ring 100 is mounted in the cup 58 to axially block the locking annulus 92 in the cup 58. The snap ring 100 may also be split or open to facilitate its mounting and is intended to be engaged in the grooves 86 of the teeth 82 of the cup as well as the grooves 98 of the skids 94 of the annulus 92, when these grooves 86, 98 are all located in a same plane perpendicular to the axis A and are arranged circumferentially with respect to each other to form a complete gorge around the axis A (cf.
(89) Reference is now made to
(90) In the first step shown in
(91) In the second step illustrated in
(92) In the third step illustrated in
(93) In the fourth step illustrated in
(94) In the final step shown in
(95) It is understood that the dismounting of the vane is carried out by carrying out the aforementioned steps in reverse order. It is also understood that one of the essential steps in the mounting and dismounting of the root is the immobilisation ring 52. This ring 52 can be manipulated from the outside of a turbine engine, which is particularly advantageous during a maintenance operation. A vane can be dismounted and removed from the propeller by dismounting and removing a minimum number of parts.
(96) Reference is made to
(97) In the example shown, the ring 52 is generally trapezoidal in axial half-cross-section and comprises a lower surface 102 and two lateral surfaces, internal 104 and external 106 respectively. The surfaces 102-106 are annular and extend around the axis A.
(98) The ring 52 is engaged around the root 14 and in the cup and is axially supported by its surface 102 on the shrink-fitting ring 50, here by means of a washer 108.
(99) The external surface 106 of the ring cooperates by support and axial sliding with a complementary ring 110 mounted inside the cup and around the ring 52.
(100) The ring 52 is sectored and formed of several sectors arranged around the axis A at a certain circumferential distance from each other. By way of example, there are six sectors evenly distributed around the axis A.
(101) Finally, a nut 112 is screwed onto an internal thread of the upper end of the cup 58 and cooperates by support and axial sliding with the internal surface 104 of the ring 52.
(102) The screwing and the tightening of the nut 112 causes both an axial displacement of the sectors of the ring 52 supported on the washer 108, and a radial biasing of these sectors against the ring 110 of complementary shape. Any mounting clearance is then removed.
(103) The barrel 26 comprises a cylindrical shoulder 114 supported against a complementary cylindrical shoulder 116 of the cup 58, here at the junction between the middle portion 42 and the lower end of the barrel 26. The interest of this variant is in particular to take up the centrifugal forces in order to achieve the retention of the vane but also to replace the aforementioned member 66 by directly applying a pre-stress between the barrel 26 and therefore the root 14 of the vane, and the inner ring 54a of the bearing 54.
(104) Other variant embodiments not shown are possible, including: the half-shells 26a, 26b of the barrel 26 can be fitted to the body 24 by bolting, riveting, welding, etc.; the glue for connecting the barrel 26 to the body 24 may be an epoxy glue, but it may also be an elastomer or a thermoplastic glue. It is also possible to use a non-stick film to allow for a relative movement while limiting the wear by friction; still on the subject of the barrel/body interface, several technical solutions can also be combined together among those proposed (gluing, pre-stress by washers or springs, pre-stress by the geometry of the barrel); these solutions can be combined independently of the existence of a clearance between the two portions of the barrel; Although less advantageous, the radial position of the bearing that ensures the centrifugal retention of the vane can be reversed with the radial position of the bearing that take up the bending moments resulting from the aerodynamic and centrifugal forces.