Rotary machine
10626739 ยท 2020-04-21
Assignee
Inventors
Cpc classification
F04D29/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/241
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotary machine satisfies at least one of Dr1<Dh1Dr2 or Dc1Dt1>Dc2. Dr1, Dh1, Dr2, Dc1, Dt1, and Dc2 are distances from a rotational center axis of a hub to an upstream end of a first blade-facing surface facing a hub-side end surface of a variable blade, an upstream end of the hub-side end surface when the blade angle is maximum, a downstream end of a first outer peripheral surface adjacent to an upstream side of the blade-facing surface, an upstream end of a second blade-facing surface facing a tip-side end surface of the variable blade, an upstream end of the tip-side end surface when the blade angle is minimum, and a downstream end of a first inner peripheral surface adjacent to an upstream side of the second blade-facing surface, respectively.
Claims
1. A rotary machine comprising: a hub configured to be rotatable about a rotational center axis; a casing configured to cover the hub and forming a fluid flow passage between the casing and the hub; and a variable blade disposed in the fluid flow passage and configured to be revolvable about a pivot axis along a radial direction of the hub, wherein the hub includes: a blade-facing hub portion including a first blade-facing surface facing a hub-side end surface of the variable blade; and an upstream hub portion disposed upstream of the blade-facing hub portion in an axial direction of the hub and having a first outer peripheral surface being adjacent to the first blade-facing surface in the axial direction, wherein the casing includes: a blade-facing casing portion including a second blade-facing surface which faces a tip-side end surface of the variable blade; and an upstream casing portion disposed upstream of the blade-facing casing portion in the axial direction and having a first inner peripheral surface being adjacent to the second blade-facing surface in the axial direction, wherein at least one of following condition (a) or (b) is satisfied:
Dr1<Dh1Dr2(a)
Dc1Dt1>Dc2(b) where Dr1 is a distance between an upstream end of the first blade-facing surface and the rotational center axis of the hub, Dh1 is a distance between an upstream end of the hub-side end surface of the variable blade and the rotational center axis of the hub when an angle formed between the axial direction of the hub and a chord line of the variable blade is maximum, Dr2 is a distance between a downstream end of the first outer peripheral surface and the rotational center axis of the hub, Dc1 is a distance between an upstream end of the second blade-facing surface and the rotational center axis of the hub, Dt1 is a distance between an upstream end of the tip-side end surface of the variable blade and the rotational center axis of the hub when the angle formed between the axial direction of the hub and the chord line of the variable blade is minimum, and Dc2 is a distance between a downstream end of the first inner peripheral surface and the rotational center axis of the hub, and wherein when condition (a) is satisfied, a distance between Dh1 and Dr1 increases when the angle formed between the axial direction of the hub and the chord line of the variable blade is maximum; and when condition (b) is satisfied, a distance between Dt1 and Dc1 decreases when the angle formed between the axial direction of the hub and the chord line of the variable blade is maximum.
2. The rotary machine according to claim 1, wherein at least the above condition (a) is satisfied, and wherein the first blade-facing surface is inclined so as to be away from the rotational center axis of the hub toward downstream.
3. The rotary machine according to claim 1, wherein at least the above condition (b) is satisfied, and wherein the second blade-facing surface is inclined so as to be closer to the rotational center axis of the hub toward downstream.
4. The rotary machine according to claim 1, wherein the hub includes a downstream hub portion disposed downstream of the blade-facing hub portion in the axial direction of the hub, wherein the downstream hub portion includes a second outer peripheral surface adjacent to the first blade-facing surface in the axial direction, and wherein an expression Dh2Dr3 is satisfied, where Dh2 is a distance between a downstream end of the hub-side end surface of the variable blade and the rotational center axis of the hub when the angle formed between the axial direction of the hub and the chord line of the variable blade is minimum, and Dr3 is a distance between an upstream end of the second outer peripheral surface and the rotational center axis of the hub.
5. The rotary machine according to claim 2, wherein the hub includes a downstream hub portion disposed downstream of the blade-facing hub portion in the axial direction of the hub, wherein the downstream hub portion includes a second outer peripheral surface adjacent to the first blade-facing surface in the axial direction, and wherein an expression Dh3Dr3 is satisfied, where Dh3 is a distance between a downstream end of the hub-side end surface of the variable blade and the rotational center axis of the hub when the angle formed between the axial direction of the hub and the chord line of the variable blade is maximum, and Dr3 is a distance between an upstream end of the second outer peripheral surface and the rotational center axis of the hub.
6. The rotary machine according to claim 1, wherein the casing includes a downstream casing portion disposed downstream of the blade-facing casing portion in the axial direction of the hub, wherein the downstream casing portion includes a second inner peripheral surface adjacent to the second blade-facing surface in the axial direction, and wherein an expression Dt2Dc3 is satisfied, where Dt2 is a distance between a downstream end of the tip-side end surface of the variable blade and the rotational center axis of the hub when an angle formed between the axial direction of the hub and the chord line of the variable blade is maximum, and Dc3 is a distance between an upstream end of the second inner peripheral surface and the rotational center axis of the hub.
7. The rotary machine according to claim 3, wherein the casing includes a downstream casing portion disposed downstream of the blade-facing casing portion in the axial direction of the hub, wherein the downstream casing portion includes a second inner peripheral surface adjacent to the second blade-facing surface in the axial direction, and wherein an expression Dt3Dc3 is satisfied, where Dt3 is a distance between a downstream end of the tip-side end surface of the variable blade and the rotational center axis of the hub when the angle formed between the axial direction of the hub and the chord line of the variable blade is minimum, and Dc3 is a distance between an upstream end of the second inner peripheral surface and the rotational center axis of the hub.
8. The rotary machine according to claim 1, wherein a groove generated by gap between the tip-side end surface of the variable blade and the second blade-facing surface is deepened and a groove generated by second gap between the hub-side end surface and the first blade-facing surface is flattened as the angle formed between the axial direction of the hub and the chord line of the variable blade decreases, and the groove generated by the gap between the tip-side end surface and the second-blade facing surface is flattened and the groove generated by second gap between the hub-side end surface and the first blade-facing surface is deepened as the angle formed between the axial direction of the hub and the chord line of the variable blade increases.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(10) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(11) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(12) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.
(13)
(14) The axial-flow compressor 100 shown in
(15) The rotor blades 8 are disposed in the fluid flow passage 4, and configured to be revolvable about the pivot axis O2 along the radial direction of the hub 2, thereby being capable of changing the angle 1 (see
(16) The stationary vanes 10 are disposed in the fluid flow passage 4, and configured to be revolvable about the pivot axis O3 along the radial direction of the hub 2, thereby being capable of changing the angle 2 (see
(17) When the hub 2 and the rotor blades 8 fixed to the hub 2 rotate about the rotational center axis O1, a fluid that flows from an inlet 7 of the casing 6 becomes compressed, and the compressed fluid flows out from an outlet 9 of the casing 6.
(18) Next, with regard to the axial-flow compressor 100 shown in
(19)
(20) In some embodiments, as shown in
(21) Furthermore, the upstream hub portion 20, the blade-facing hub portion 16, and the downstream hub portion 32 may be formed integrally (of one piece), or may be formed separately (of separate members). Alternatively, at least one of the upstream hub portion 20, the blade-facing hub portion 16, or the downstream hub portion 32 may be formed of a plurality of members. For instance, as shown in
(22) Furthermore, the upstream casing portion 30, the blade-facing casing portion 26, and the downstream casing portion 36 may be formed integrally (of one piece), or may be formed separately (of separate members). Alternatively, at least one of the upstream casing portion 30, the blade-facing casing portion 26, or the downstream casing portion 36 may be formed of a plurality of members. For instance, as shown in
(23) In some embodiments, as shown in
Dr1<Dh1Dr2(a)
Dc1Dt1>Dc2(b)
(24) Herein, as shown in
(25) Next, the technical advantage of satisfying at least one of the condition (a) or (b) will be described with reference to
(26)
(27)
(28)
(29) Accordingly, with the axial-flow compressor 100 shown in
(30) Furthermore, with the axial-flow compressor 100 shown in
(31) In some embodiments, shown in
(32) Herein, whether separation occurs tends to depend on the flow rate in the vicinity of the leading edge of the rotor blade 8. If the flow rate in the vicinity of the leading edge of the rotor blade 8 is set to be high, separation can be suppressed easily even if the flow rate is somewhat small in the vicinity of the trailing edge of the rotor blade 8. Further, as shown in
(33) As described above, the need for the effect to reduce clearance loss and suppress separation is greater at the leading-edge side of the rotor blade 8 and relatively smaller at the trailing-edge side. Thus, on the trailing-edge side, the disadvantage from a decrease in the efficiency accompanying generation of a recirculation flow may outweigh the advantage of the effect to reduce clearance loss and suppress separation.
(34) In this regard, with the axial-flow compressor 100 shown in
(35) In some embodiments, as shown in
(36) As described above, the need for the effect to reduce clearance loss and suppress separation is greater at the leading-edge side of the rotor blade 8 and relatively smaller at the trailing-edge side. Thus, on the trailing-edge side, the disadvantage from a decrease in the efficiency accompanying generation of a recirculation flow may outweigh the advantage of the effect to reduce clearance loss and suppress separation.
(37) In this regard, with the axial-flow compressor 100 shown in
(38) In some embodiments, as shown in
(39) Herein, Dh2 is the distance between the downstream end 12b of the hub-side end surface 12 of the rotor blade 8 and the rotational center axis O1 of the hub 2 when the blade angle of the rotor blade 8 is at its minimum, and Dr3 is the distance between the upstream end 34a of the second outer peripheral surface 34 and the rotational center axis O1 of the hub 2.
(40) With this configuration, Dh2Dr3 is satisfied, and thereby the hub-side clearance Ch is retracted from the mainstream of the fluid flow passage 4 from the leading-edge side to the trailing-edge side when the blade angle is at its minimum.
(41) As described above, the need for the effect to reduce clearance loss is greater at the leading-edge side of the rotor blade 8 (upstream of the center of the chord line of the rotor blade 8) and relatively smaller at the trailing-edge side of the rotor blade 8. Thus, as with the axial-flow compressor 100 shown in
(42) In some embodiments, as shown in
(43) Herein, Dh3 is the distance between the downstream end 12b of the hub-side end surface 12 of the rotor blade 8 and the rotational center axis O1 of the hub 2 when the blade angle is at its maximum, and Dr3 is the distance between the upstream end 34a of the second outer peripheral surface 34 and the rotational center axis O1 of the hub 2.
(44) With this configuration, the entire region of the hub-side clearance Ch is retracted from the mainstream of the fluid flow passage 4 at any blade angle. Thus, it is possible to enjoy the effect to reduce clearance loss caused by a leakage flow that passes through the hub-side clearance Ch at any blade angle.
(45) In some embodiments, as shown in
(46) Herein, Dt2 is the distance between the downstream end 22b on the tip-side end surface 22 of the rotor blade 8 and the rotational center axis O1 of the hub 2 when the blade angle is at its maximum, and Dc3 is the distance between the upstream end 38a of the second inner peripheral surface 38 and the rotational center axis O1 of the hub 2.
(47) With this configuration, Dt2Dc3 is satisfied, and thereby the tip-side clearance Ct is retracted from the mainstream of the fluid flow passage 4 when the blade angle is at its maximum.
(48) As described above, the need for the effect to reduce clearance loss is greater at the leading-edge side of the rotor blade 8 and relatively smaller at the trailing-edge side of the rotor blade 8. Thus, as with the axial-flow compressor 100 shown in
(49) In some embodiments, as shown in
(50) Herein, Dt3 is the distance between the downstream end 22b of the tip-side end surface 22 of the rotor blade 8 and the rotational center axis O1 of the hub 2 when the blade angle is at its minimum, and Dc3 is the distance between the upstream end 38a of the second inner peripheral surface 38 and the rotational center axis O1 of the hub 2.
(51) With this configuration, the entire region of the tip-side clearance Ct is retracted from the mainstream of the fluid flow passage 4 at any blade angle. Thus, it is possible to enjoy the effect to reduce clearance loss caused by a leakage flow that passes through the tip-side clearance Ch at any blade angle.
(52) In some embodiments, the axial-flow compressor 100 may satisfy Dt3<Dc3 as shown in
(53) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(54) For instance, while the relationship between the shape of the rotor blade 8 and the shape of the hub 2 or the casing 6 is described in the above embodiments, this relationship can be applied to the relationship between the shape of the stationary vane 10 and the shape of the hub 2 or the casing 6.
(55) Furthermore, to suppress an increase in the hub-side clearance or the tip-side clearance when changing the blade angle, spherical machining as described in Patent Document 1 may be applied to the hub-side end surface 12, the first blade-facing surface 14, the tip-side end surface 22, and the second blade-facing surface 24 if needed.
(56) Furthermore, the present invention can be applied to a rotary machine such as a boiler axial-flow fan, a blast-furnace axial-flow blower, a gas turbine compressor, and various turbines.
DESCRIPTION OF REFERENCE NUMERALS
(57) 2 Hub 4 Fluid flow passage 6 Casing 7 Inlet 8 Rotor blade 9 Outlet 10 Stationary vane 12 Hub-side end surface 12a Upstream end of hub-side end surface 12b Downstream end of hug-side end surface 14 First blade-facing surface 14a Upstream end of first blade-facing surface 16 Blade-facing hub portion 18 First outer peripheral surface 18a Downstream end of first outer peripheral surface 20 Upstream hub portion 22 Tip-side end surface 22a Upstream end of tip-side end surface 22b Downstream end of tip-side end surface 24 Second blade-facing surface 24a Upstream end of second blade facing surface 26 Blade-facing casing portion 28 first inner peripheral surface 28a Downstream end of inner peripheral surface 30 Upstream casing portion 32 Downstream hub portion 34 Second outer peripheral surface 34a Upstream end of second outer peripheral surface 36 Downstream casing portion 38 Second inner peripheral surface 38a Upstream end of second inner peripheral surface 100 Axial-flow compressor