Vertical power transistor device
RE049913 ยท 2024-04-09
Assignee
Inventors
- Vipindas Pala (San Jose, CA, US)
- Anant Kumar Agarwal (Chapel Hill, NC, US)
- Lin Cheng (Chapel Hill, NC)
- Daniel Jenner Lichtenwalner (Raleigh, NC, US)
- John Williams Palmour (Cary, NC, US)
Cpc classification
H01L29/1095
ELECTRICITY
H01L29/0684
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/08
ELECTRICITY
H01L29/10
ELECTRICITY
Abstract
A power metal-oxide-semiconductor field-effect transistor (MOSFET) includes a substrate, a drift layer over the substrate, and a spreading layer over the drift layer. The spreading layer includes a pair of junction implants separated by a junction gate field effect (JFET) region. A gate oxide layer is on top of the spreading layer. The gate contact is on top of the gate oxide layer. Each one of the source contacts are on a portion of the spreading layer separate from the gate oxide layer and the gate contact. The drain contact is on the surface of the substrate opposite the drift layer.
Claims
.[.1. A transistor device comprising a gate, a source, and a drain, wherein the gate and the source are separated from the drain by at least a JFET region, a spreading layer including a graded doping profile, and a drift layer, wherein a doping concentration of the spreading layer varies more than a factor of about 10.sup.2 cm.sup.?3 between the JFET region and the drift layer..].
.[.2. The transistor device of claim 1 wherein the JFET region, the spreading layer, and the drift layer comprise silicon carbide..].
.[.3. The transistor device of claim 1 wherein the transistor device is a vertically disposed metal-oxide-semiconductor field-effect transistor (MOSFET)..].
.[.4. The transistor device of claim 1 wherein the JFET region has a first doping concentration, the spreading layer has a second doping concentration that is different from the first doping concentration, and the drift layer has a third doping concentration that is different from the first doping concentration and the second doping concentration..].
.[.5. The transistor device of claim 4 wherein the spreading layer has a doping concentration in the range of approximately 2?10.sup.17 cm.sup.?3 to approximately 5?10.sup.16 cm.sup.?3..].
.[.6. The transistor device of claim 4 wherein the JFET region has a doping concentration in the range of approximately 1?10.sup.16 cm.sup.?3 to approximately 2?10.sup.17 cm.sup.?3..].
.[.7. The transistor device of claim 1 wherein a thickness of the JFET region is in the range of approximately 0.75 microns to approximately 1 micron..].
.[.8. The transistor device of claim 1 wherein a thickness of the spreading layer is in the range of approximately 1.0 microns to approximately 2.5 microns..].
.[.9. The transistor device of claim 1 wherein a thickness of the drift layer is in the range of approximately 3.5 microns to approximately 12 microns..].
.[.10. The transistor device of claim 1 wherein an internal resistance of the transistor device is less than approximately 2.2 m?/cm.sup.2..].
.[.11. The transistor device of claim 1 wherein the transistor device is adapted to support a voltage between the source and the drain of at least 600V while in an OFF state, and further wherein the transistor device has an internal resistance of less than approximately 1.8 m?/cm.sup.2. .].
.[.12. The transistor device of claim 1 wherein the transistor device is adapted to support a voltage between the source and the drain of at least 1200V while in an OFF state, and further wherein the transistor device has an internal resistance of less than approximately 2.2 m?/cm.sup.2. .].
.[.13. A transistor device comprising: a substrate; a drift layer on the substrate; a spreading layer on the drift layer, the spreading layer having a graded doping profile such that a doping concentration of the spreading layer varies more than a factor of about 10.sup.2 cm.sup.?3 between a JFET region and the drift layer; a pair of junction implants in the spreading layer and separated by the JFET region, each one of the pair of junction implants comprising a deep well region, a base region, and a source region; a gate contact and a source contact on the spreading layer, such that the gate contact partially overlaps and runs between each source region in the pair of junction implants; and a drain contact on the substrate opposite the drift layer..].
.[.14. The transistor device of claim 13 further comprising a gate oxide layer between the gate contact and the spreading layer..].
.[.15. The transistor device of claim 13 wherein the source contact is divided into two sections, and each section of the source contact is on a portion of the spreading layer such that each section of the source contact partially overlaps both the source region and the deep well region of each one of the pair of junction implants, respectively..].
.[.16. The transistor device of claim 13 wherein the transistor device is a vertically disposed metal-oxide-semiconductor field-effect transistor (MOSFET)..].
.[.17. The transistor device of claim 13 wherein the drift layer and the spreading layer comprise silicon carbide..].
.[.18. The transistor device of claim 13 wherein a width of the JFET region is approximately 3 microns or less..].
.[.19. The transistor device of claim 18 wherein an internal resistance of the transistor device is less than approximately 2.2 m?/cm.sup.2. .].
.[.20. The transistor device of claim 13 wherein the transistor device is adapted to support a voltage between the source contact and the drain contact of at least 600V while in an OFF state, and further wherein the transistor device has an internal resistance of less than approximately 1.8 m?/cm.sup.2..].
.[.21. The transistor device of claim 13 wherein the transistor device is adapted to support a voltage between the source contact and the drain contact of at least 1200V while in an OFF state, and further wherein the transistor device has an internal resistance of less than approximately 2.2 m?/cm.sup.2..].
.[.22. The transistor device of claim 13 wherein a thickness of the drift layer is in the range of approximately 3.5 microns to approximately 12 microns..].
.[.23. The transistor device of claim 13 wherein a thickness of the spreading layer is in the range of approximately 1.0 microns to approximately 2.5 microns..].
.[.24. The transistor device of claim 13 wherein a thickness of the JFET region is in the range of approximately 0.75 microns to approximately 1.0 microns..].
.[.25. The transistor device of claim 13 wherein a thickness of each one of the pair of junction implants is in the range of approximately 1.0 microns to approximately 2.0 microns..].
.Iadd.26. A transistor device comprising: a substrate; a drift layer on the substrate; a spreading layer on the drift layer, the spreading layer comprising a first doping type; a pair of junction implants that are provided to a first depth in the spreading layer, wherein each of the junction implants in the pair of junction implants comprises: a well region with a second doping type that is opposite the first doping type; and a base region with the second doping type; wherein the well region is provided to the first depth in the spreading layer, and the base region is provided to a second depth in the spreading layer that is less than the first depth; and a JFET region that is provided to a third depth in the spreading layer that is less than the first depth and less than the second depth; wherein a thickness of the spreading layer is in a range from 1.0 to 2.5 microns and is provided at a fourth depth that is greater than the first depth, and wherein a thickness of the JFET region is in a range from 0.75 to 1.5 microns..Iaddend.
.Iadd.27. The transistor device of claim 26, wherein the transistor device comprises silicon carbide..Iaddend.
.Iadd.28. The transistor device of claim 26, further comprising a gate contact, a drain contact, and a source contact..Iaddend.
.Iadd.29. The transistor device of claim 28, wherein the transistor device is a vertically disposed metal-oxide-semiconductor field-effect transistor (MOSFET)..Iaddend.
.Iadd.30. The transistor device of claim 28, further comprising a channel regrowth layer between the gate contact and the JFET region, the channel regrowth layer comprising the first doping type with a doping concentration that is less than a doping concentration of the JFET region..Iaddend.
.Iadd.31. The transistor device of claim 30, wherein the doping concentration of the channel regrowth layer is less than a doping concentration of the spreading layer at an interface between the spreading layer and the drift layer..Iaddend.
.Iadd.32. The transistor device of claim 31, wherein the spreading layer has a doping concentration in a range from 2?10.sup.17 cm.sup.?3 to 5?10.sup.16 cm.sup.?3 and the channel regrowth layer has the doping concentration in a range from 1?10.sup.15 cm.sup.?3 to 1?10.sup.17 cm.sup.?3..Iaddend.
.Iadd.33. The transistor device of claim 26, wherein a channel width of the transistor device is less than 3 microns..Iaddend.
.Iadd.34. The transistor device of claim 33, wherein an on-state resistance of the transistor device is between 1.8 m?/cm.sup.2 and 2.2 m?/cm.sup.2, and a blocking voltage of the transistor device is rated to handle between 600 volts and 1200 volts..Iaddend.
.Iadd.35. The transistor device of claim 26, wherein a thickness of each of the junction implants in the pair of junction implants is in a range from 1.0 to 2.0 microns..Iaddend.
.Iadd.36. A transistor device comprising: a substrate; a drift layer on the substrate; a spreading layer on the drift layer, the spreading layer comprising a first doping type; a pair of junction implants that are provided to a first depth in the spreading layer, wherein each of the junction implants in the pair of junction implants comprises: a well region with a second doping type that is opposite the first doping type; and a base region with the second doping type; wherein the well region is provided to the first depth in the spreading layer, and the base region is provided to a second depth in the spreading layer that is less than the first depth; and a JFET region that is provided to a third depth in the spreading layer that is less than the first depth and less than the second depth; wherein a thickness of the spreading layer is provided at a fourth depth that is greater than the first depth, and a doping concentration of the spreading layer increases as a distance from the drift layer increases such that a ratio of the doping concentration at an interface between the spreading layer and the drift layer to the doping concentration at the third depth is 1:x where x is greater than or equal to 2 and less than or equal to 4, and wherein a width of the spreading layer at the second depth and between the base region of each of the junction implants in the pair of junction implants is less than a width of the spreading layer at the first depth and between the well region of each of the junction implants in the pair of junction implants..Iaddend.
.Iadd.37. A transistor device comprising: a substrate; a drift layer on the substrate; a spreading layer on the drift layer, the spreading layer comprising a first doping type; a pair of junction implants that are provided to a first depth in the spreading layer, wherein each of the junction implants in the pair of junction implants comprises: a well region with a second doping type that is opposite the first doping type; and a base region with the second doping type; wherein the well region is provided to the first depth in the spreading layer, and the base region is provided to a second depth in the spreading layer that is less than the first depth; and a JFET region that is provided to a third depth in the spreading layer that is less than the first depth and less than the second depth; wherein a thickness of the spreading layer is provided at a fourth depth that is greater than the first depth, and a doping concentration of the spreading layer increases as a distance from the drift layer increases such that a ratio of the doping concentration at an interface between the spreading layer and the drift layer to the doping concentration at the third depth is 1:x where x is greater than or equal to 2 and less than or equal to 4, and wherein the doping concentration of the spreading layer at the third depth is greater than or equal to a doping concentration of the JFET region..Iaddend.
.Iadd.38. A transistor device comprising: a substrate; a drift layer on the substrate; a spreading layer on the drift layer, the spreading layer comprising a first doping type; a pair of junction implants that are provided to a first depth in the spreading layer, wherein each of the junction implants in the pair of junction implants comprises: a well region with a second doping type that is opposite the first doping type; and a base region with the second doping type; wherein the well region is provided to the first depth in the spreading layer, and the base region is provided to a second depth in the spreading layer that is less than the first depth; and a JFET region that is provided to a third depth in the spreading layer that is less than the first depth and less than the second depth; wherein a thickness of the spreading layer is provided at a fourth depth that is greater than the first depth, and a doping concentration of the spreading layer increases as a distance from the drift layer increases such that a ratio of the doping concentration at an interface between the spreading layer and the drift layer to the doping concentration at the third depth is 1:x where x is greater than or equal to 2 and less than or equal to 4, and wherein the base region of each of the junction implants in the pair of junction implants is positioned between the respective well region of the respective junction implants in the pair of junction implants and the JFET region..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
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DETAILED DESCRIPTION
(10) The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
(11) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(12) It will be understood that when an element such as a layer, region, or substrate is referred to as being on or extending onto another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly on or extending directly onto another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being over or extending over another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly over or extending directly over another element, there are no intervening elements present. It will also be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
(13) Relative terms such as below or above or upper or lower or horizontal or vertical may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
(14) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(15) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(16) Turning now to
(17) A gate oxide layer 64 is positioned on the surface of the spreading layer 50 opposite the drift layer 48, and extends laterally between a portion of the surface of each source region 60, such that the gate oxide layer 64 partially overlaps and runs between the surface of each source region 60 in the junction implants 52. A gate contact 66 is positioned on top of the gate oxide layer 64. Two source contacts 68 are each positioned on the surface of the spreading layer 50 opposite the drift layer 48 such that each one of the source contacts 68 partially overlaps both the source region 60 and the deep well region 56 of the junction implants 52, respectively, and does not contact the gate oxide layer 64 or the gate contact 66. A drain contact 70 is located on the surface of the substrate 46 opposite the drift layer 48.
(18) In operation, when a biasing voltage is not applied to the gate contact 66 and the drain contact 70 is positively biased, a junction between each deep well region 56 and the spreading layer 50 is reverse biased, thereby placing the power MOSFET 44 in an OFF state. In an OFF state of the power MOSFET 44, any voltage between the source and drain contact is supported by the drift layer 48 and the spreading layer 50. Due to the vertical structure of the power MOSFET 44, large voltages may be placed between the source contacts 68 and the drain contact 70 without damaging the device.
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(20) At a certain spreading distance 78 from the inversion layer channel 72 when the electric field presented by the junction implants 52 is diminished, the flow of current is distributed laterally, or spread out, in the spreading layer 50, as shown in
(21) By reducing the ON resistance of the power MOSFET 44, the spreading layer 50 allows for a reduction of the channel width 62 between each one of the junction implants 52. Reducing the channel width 62 of the power MOSFET 44 not only improves the footprint of the device, but also the longevity. As each one of the junction implants 52 is moved closer to one another, a larger portion of the electric field generated by the junctions between the deep well region 56, the base region 58, and the spreading layer 50 is terminated by the opposite junction implant 52. Accordingly, the electric field seen by the gate oxide layer 64 is significantly reduced, thereby resulting in improved longevity of the power MOSFET 44. According to one embodiment, the channel width 62 of the power MOSFET 44 is less than 3 microns.
(22) The power MOSFET 44 may be, for example, a silicon carbide (SiC), gallium arsenide (GaAs), or gallium nitride (GaN) device. Those of ordinary skill in the art will appreciate that the concepts of the present disclosure may be applied to any materials system. The substrate 46 of the power MOSFET 44 may be about 180-350 microns thick. The drift layer 48 may be about 3.5-12 microns thick, depending upon the voltage rating of the power MOSFET 44. The spreading layer 50 may be about 1.0-2.5 microns thick. Each one of the junction implants 52 may be about 1.0-2.0 microns thick. The JFET region 54 may be about 0.75-1.5 microns thick.
(23) According to one embodiment, the spreading layer 50 is an N-doped layer with a doping concentration from about 2?10.sup.17 cm.sup.?3 to 5?10.sup.16 cm.sup.?3. The spreading layer 50 may be graded, such that the portion of the spreading layer 50 closest to the drift layer 48 has a doping concentration about 5?10.sup.16 cm.sup.?3 that is graduated as the spreading layer 50 extends upwards to a doping concentration of about 2?10.sup.17 cm.sup.?3. According to an additional embodiment, the spreading layer 50 may comprise multiple layers. The layer of the spreading layer 50 closest to the drift layer 48 may have a doping concentration about 5?10.sup.16 cm.sup.?3. The doping concentration of each additional layer in the spreading layer may .[.decrease.]. .Iadd.increase .Iaddend.in proportion to the distance of the layer from the JFET region 54. The layer of the spreading layer 50 closest to the .[.drift layer 48.]. .Iadd.JFET region 54 .Iaddend.may have a doping concentration about 2?10.sup.17 cm.sup.?3.
(24) The JFET region 54 may be an N-doped layer with a doping concentration from about 1?10.sup.16 cm.sup.?3 to 2?10.sup.17 cm.sup.?3. The drift layer 48 may be an N-doped layer with a doping concentration from about 6?10.sup.15 cm.sup.?3 to 1.5?10.sup.16 cm.sup.?3. The deep well region 56 may be a heavily P-doped region with a doping concentration from about 5?10.sup.17 cm.sup.?3 to 1?10.sup.20 cm.sup.?3. The base region 58 may be a P-doped region with a doping concentration from about 5?10.sup.16 cm.sup.?3 to 1?10.sup.19 cm.sup.?3. The source region 60 may be an N-doped region with a doping concentration from about 1?10.sup.19 cm.sup.?3 to 1?10.sup.21 cm.sup.?3. The N doping agent may be nitrogen, phosphorous, or any other suitable element, as will be appreciated by those of ordinary skill in the art. The P doping agent may be aluminum, boron, or any other suitable element, as will be appreciated by those of ordinary skill in the art.
(25) The gate contact 66, the source contacts 68, and the drain contact 70 may be comprised of multiple layers. For example, each one of the contacts may include a first layer of nickel or nickel-aluminum, a second layer of titanium over the first layer, a third layer of titanium-nickel over the second layer, and a fourth layer of aluminum over the third layer. Those of ordinary skill in the art will appreciate that the gate contact 66, the source contacts 68, and the drain contact 70 may be formed of any suitable material.
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(28) Next, as illustrated by
(29) Next, as illustrated by
(30) Next, as illustrated by
(31) Next, as illustrated by
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(34) Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.