GAN-BASED, LATERAL-CONDUCTION, ELECTRONIC DEVICE WITH IMPROVED METALLIC LAYERS LAYOUT
20240162153 ยท 2024-05-16
Assignee
Inventors
- Santo Alessandro Smerzi (Catania, IT)
- Maria Concetta Nicotra (Catania, IT)
- Ferdinando Iucolano (Gravina di Catania, IT)
Cpc classification
H01L23/5226
ELECTRICITY
H01L29/41725
ELECTRICITY
International classification
Abstract
An electronic device, comprising plurality of source metal strips in a first metal level; a plurality of drain metal strips in the first metal level; a source metal bus in a second metal level above the first metal level; a drain metal bus, in the second metal level; a source pad, coupled to the source metal bus; and a drain pad, coupled to the drain metal bus. The source metal bus includes subregions shaped in such a way that, in top-plan view, each of them has a width which decreases moving away from the first conductive pad; the drain metal bus includes subregions shaped in such a way that, in top-plan view, each of them has a width which decreases moving away from the second conductive pad. The first and second subregions are interdigitated.
Claims
1. An electronic device, comprising: a layer of gallium nitride; a drain terminal on the layer of gallium nitride; and a first source metal strip and a second source metal strip; a plurality of drain metal strips coupled to the drain terminal, the plurality of drain metal strips including a first drain metal strip and a second drain metal strip, the first drain metal strip being between the first and second source metal strips, the first drain metal strip having a first end spaced from a second end along a first direction, the first end of the first drain metal strip being aligned with a central region of the first source metal strip along a second direction that is transverse to the first direction.
2. The device of claim 1 comprising a trapezoidal source metal bus on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
3. The device of claim 2 comprising a trapezoidal drain metal bus spaced from the source metal bus, the drain metal bus being on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
4. The device of claim 3 comprising: an insulating layer that separates the source metal bus from the drain metal bus; and a first conductive pad electrically coupled to the source metal bus; and a second conductive pad electrically coupled to the drain metal bus.
5. The device of claim 1 comprising a bell-curve shaped source metal bus on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
6. The device of claim 5 comprising a bell-curve drain metal bus spaced from the source metal bus, the drain metal bus being on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
7. The device of claim 1 comprising a staircase shaped source metal bus on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
8. The device of claim 7 comprising a staircase drain metal bus spaced from the source metal bus, the drain metal bus being on the first source metal strip, the second source metal strip, and on the plurality of drain metal strips.
9. A device, comprising: a first drain; a second drain spaced from the first drain along a first direction; a first source between the first drain and the second drain; a second source between the first drain and the second drain, the second source spaced from the first source along a second direction that is transverse to the first direction; a first insulating region between the first drain and the second drain, the first source being within the first insulting region; and a second insulating region between the first drain and the second drain, the second source being within the second insulating region.
10. The device of claim 9 comprising a first active region within the first insulating region and a first hour-glass shaped drain bus between the first insulating region and the second insulating region.
11. The device of claim 10 comprising a second active region within the second insulating region, the second source being in the second active region.
12. A device, comprising: a first drain; a second drain spaced from the first drain along a first direction; a first source; a second source spaced from the first source along the first direction, the second source being spaced from the first and second drain along a second direction that is transverse to the first direction; a first insulating region that extends from a first side of the first drain to first side of the first source; a second insulating region that extends from a first side of the second source to a second side of the first drain.
13. The device of claim 12 wherein the first side of the first source faces the first side of the second source.
14. The device of claim 12 comprising a third insulating region that extends from a first side of the second drain to a second side of the second source.
15. The device of claim 14 wherein the first side of the second drain faces the second side of the first drain.
16. The device of claim 12 comprising a first active region, the first source overlapping the first active region and the first drain overlapping the first active region.
17. The device of claim 16 comprising a second active region, the second source overlapping the second active region and the first drain overlapping the second active region.
18. The device of claim 17 wherein the second insulating region extends across the second active region.
19. The device of claim 18 wherein the first insulating region extends across the first active region.
20. The device of claim 19 comprising a third active region, the second active region being between the first and third active regions.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0015] For a better understanding of the present disclosure, preferred embodiments thereof are now described, purely by way of non-limiting example and with reference to the attached drawings, wherein:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024] An object of the present disclosure is to enhance the current rating of lateral power devices without using complex embedded systems (e.g., without using BE post-processing and on-package plating) and without affecting the specific on-resistance of the power device.
[0025] In an embodiment of the present disclosure, the electromigration issue of a GaN-based device is addressed by properly shaping one or more on-die metallizations. Throughout the present description and figures, pads, fingers and connections related to the gate terminals of the GaN-based device are omitted, since they are secondary to the inventive concept of the present solution.
[0026]
[0027]
[0028]
[0029]
[0030] In the context of the present disclosure, the term contact is referred to an electrical connection between a first metal layer MTL_1 and the conduction terminal(s) (source/drain terminals) of the device 1 below the first metal layer MTL_1; the term via is referred to an electrical connection between metal layers.
[0031] With reference to
[0032] The metal layers MTL_1 and MTL_2 are buried in, and electrically insulated from one another by a passivation layer 23, made of dielectric or insulating material such as SiO.sub.2, or Si.sub.3N.sub.4, or another passivation material.
[0033] With joint reference to
[0034] Metal buses 26, 28 of the highest on-die metallization level (here, the second metal layer MTL_2) distribute the electrical current sourced/sunk by drain and, respectively, source pads 20, 21 to the respective drain and source fingers 6, 8 of the device 1, to be then supplied to the drain/source terminals 12, 14 for biasing them. The current in the buses is distributed along a main direction which is parallel to the Y axis, i.e., moving away from the respective drain/source pad 20, 21.
[0035] In the embodiment shown in
[0036] Each device module 4 is overlapped (considering the layout on XY plane) by the metal buses 26, 28, and, more specifically, the overlap area of one module 4 and the drain bus 26 is equal to the overlap area of the same module 4 and the source bus 28. This relation is valid for each module 4 of the device 1. Each drain/source bus 26, 28 is connected to the drain/source fingers 6, 8 through the conductive vias 24, 25.
[0037] According to an aspect of the present disclosure, the metal buses 26, 28 are shaped in such a way to have, in top plan view, a variable width (along X axis), when moving along the Y axis. More specifically, the width of metal buses 26, 28 varies according to the current density at each considered section, along Y axis, of the metal buses 26, 28 (higher current in a section requires a larger metal bus at that section to reduce the current density). Accordingly, the drain/source buses 26, 28 are wider close to the respective drain/source pad 20, 21, whereas they are narrower moving away from the respective drain/source pad 20, 21.
[0038] As it can be better appreciated from the top plan view of
[0039] The trapezoidal-shaped subregions 26, 28 of the drain and source buses 26, 28 are defined and delimited at the minor and oblique sides by an insulating region 30, which electrically isolates the drain and source buses 26, 28 from one another. The insulating region 30 is part of the passivation layer 23, as it can be appreciated from
[0040] Each subregion 26 of the drain bus 26 is electrically connected to the other subregion 26 and to the drain pad 20 at the main sides a, while each subregion 28 the source bus 28 is electrically connected to the other subregion 28 and to the source pad 21 at the main sides c.
[0041] The insulating region 30 guarantees the electrical isolation between the drain metal bus 26 and the source metal bus 28.
[0042] The insulating region 30 has a width d.sub.gap, in the top-plan view, which, according to an embodiment, is constant and is chosen as better described later on. According to other embodiments, the width d.sub.gap, in the top-plan view, may vary (i.e., it is not constant), in such a way to guarantee the isolation between terminals also where the electric field is more intense (i.e., at corners or, in general, where the curvature radius of the buses 26, 28 is low).
[0043] Considering the drain current, the current is higher close to the drain pad 20 and decreases moving away from the pad 20 along the Y axis. The width along X of the subregion 26 is maximum in correspondence of the drain pad 20 and decreases moving away from it along the Y axis. Considering the source current, the current is higher close to the source pad 21 and decreases moving away from the pad 21 along the Y axis. The width along X of the subregion 28 is maximum in correspondence of the source pad 21 and decreases moving away from it along the Y axis.
[0044] More specifically, the width along X axis of the subregions 26, 28 of the drain and source metal buses 26, 28 varies according to the gradient of the current distribution, i.e., the width has maximum value where the current is more concentrated (higher current density), and decreases where the current is less concentrated (lower current density). Current is higher close the drain/source pads 20, 21, whereas it gradually decreases departing from the drain/source pads 20, 21 (i.e., moving away from the respective source/drain pad 20, 21 along the Y axis).
[0045] To avoid electromigration, the current density at each section of the drain/source metal bus 20, 21 should be contained below the maximum allowable current density to avoid electromigration. The maximum allowable current density depends on the actual material used for manufacturing the drain/source metal buses 20, 21. For example, a drain/source metal bus 20, 21 of AlCu having a thickness (along Z axis) of about 4.5 ?m, carries a maximum current of about 9 mA/?m before undergoing electromigration issues.
[0046] The number of conductive contacts and vias 24, 25, which distribute the current from metal buses 26, 28 to the device fingers 6, 8, is chosen above the minimum allowable number of vias to avoid electromigration. This specific is given in terms of maximum current that can be sustained by each single contact and via (all contacts are supposed sustain the same current, and all vias are supposed sustain the same current) before experience electromigration issues. This value, given a material for contacts/vias and their dimensions, can be easily obtained through trials and errors, or get from the extensive literature in the field.
[0047] The geometry of the drain/source buses 26, 28 is described in greater detail referring to
[0048] In
[0049] The metal bus subregion 26 can be subdivided in a plurality N.sub.F of sections, each section being taken at a respective drain finger 6 (the j-th section of width Wj is taken at the j-th drain finger 6 starting the count from the drain pad 20 and moving away from it). The first section of width W.sub.0 is taken at the main side a of the trapezoid defining the subregion 26 considered.
[0050] Here, the widths W0, . . . , Wj, WN.sub.F are taken parallel to the X axis and represent, at each section considered, the width, along X axis, of the subregion 26 (i.e., the distance along X axis between the oblique sides of the trapezoid that defines the subregion considered).
[0051] Due to the symmetry of the structure proposed according to the present disclosure, it is reasonable to consider an equal current sourced/sunk by each finger 6.
[0052] In a condition of even current density distribution, the current sourced/sunk by each finger 6, 8 is almost constant. This condition ensures an uniform biasing of the device 1. This assumption corresponds to a real situation for an adequate number N.sub.F of source and drain fingers 8, 6 for each device module 4 (e.g., N.sub.F=10 or higher). The number N.sub.F of source and drain fingers 8, 6 is supposed to be the same; however, in general, the number of source and drain metal strips may differ from one another.
[0053] The equivalent circuit model is represented in
[0054] Still with reference to
R.sub.Dj+R.sub.ONj+R.sub.Sj?R.sub.Dj+1+R.sub.ONj+1+R.sub.Sj+1
I.sub.Fj?I.sub.Fj+1
for j=1, . . . ,N.sub.F.
[0055] Referring back to
[0056] For NF>>1, and j=1, . . . , N.sub.F, the following relation is valid:
[0057] It is noted that W.sub.0 should satisfy constraint (1) for j=1, hence it can be chosen such that W.sub.0?W.sub.1.
[0058] In the formulas (1)-(5) above: [0059] N.sub.BUS is the number of subregions 26 or the number of subregions 28 (for the present disclosure, they are supposed to be equal in number); [0060] I.sub.source/drain is the overall current provided by the drain pad 20 or source pad 21; [0061] I.sub.j is the (theoretical) current at the j-th section of the subregion 26, 28 considered; [0062] N.sub.contj is the number of contacts (referenced with numerals 16 and 18 in
[0070] It is apparent that the previous formulas (1) and (5) define quantitatively the layout geometry of each subregion 26, 28 of the metal buses 26, 28.
[0071] The proposed geometries for power buses 26, 28, based on the trapezoidal-shaped, variable-width, metallizations, allow to carry high currents and in the meantime to respect the rules dictated by electromigration. Bus metallizations follows the gradient of the current distribution throughout the device. Therefore the on-chip area dedicated to the interconnections is minimized with respect to the active area, and the overall specific on-resistance (R.sub.ON multiplied by the die area) of the device is optimized.
[0072] The specific on-resistance optimization achieved by the proposed disclosure can be better understood with a numerical example and reference to
[0073] Here, a power GaN device 1 is split in two modules 4a and 4b, both of them having, in top-plan view, rectangular shape with major side L1 and minor side L2; therefore the whole active area is 2.Math.L1.Math.L2.
[0074] Consider the following typical parameters for a power GaN device (I.sub.max being the maximum current at the drain pad 20): [0075] I.sub.max=10 A, [0076] L2=700 ?m, [0077] J.sub.spec=9 mA/?m (typical current density specification for a 4.5 ?m-thick AlCu metallization),
[0078] Then, a source/drain bus 26, 28 having maximum width W.sub.max=I.sub.bus/J.sub.spec=1.2 mm-wide bus would avoid electromigration issues.
[0079] By applying the same math for each section Wj (also consider
[0080] To provide a further numerical example, it will be reported the design of a power GaN device, based on the 0.5-?m channel length, 650 V TSMC GaN technology, which is desired to be compliant to the following specifications: [0081] Vds=650 V [0082] Ids (max)=30 A [0083] On-resistance R.sub.ON=30 m?
[0084] The technology specifies the following rules for electromigration: [0085] J.sub.SPEC_mtl=9 mA/?m (thick metal) [0086] I.sub.SPEC_cont=2.4 mA for each contact [0087] I.sub.SPEC_via=4.3 mA for each via
[0088] Moreover, a dielectric strength of E.sub.ds=5 MV/cm can be considered for the dielectric layer.
[0089] To reach the target R.sub.ON of 30 m?, the GaN power device can be designed by including six modules (modules referenced as 4 in
[0090] The geometry of the drain/source buses 26, 28 can be defined by using the previously indicated formulas (1)-(5) for Wj, N.sub.contj, Nviaj, d.sub.gap, and Ij: [0091] N.sub.BUS=3 [0092] Isource/drain=30 A [0093] ?V=650V [0094] W1>1100 ?m (e.g., W1=1200 ?m) [0095] W70>16 ?m (in this example, each module 4 houses seventy fingers of drain and source, so that W.sub.NF=W70 is the width of the drain/source subregion bus 26/28 measured at the 70-th fingere.g., W70=500 ?m) [0096] N.sub.cont_j>59 (e.g., N.sub.cont_j=700) [0097] Nvias_j>34 (e.g., N.sub.via_j>250) [0098] d.sub.gap>1.3 ?m (e.g., d.sub.gap=100 ?m)
[0099] The expected specific on-resistance of the implemented device is R.sub.ON?Area=6.68 m?/cm.sup.2 (where Area is the total area of the chip, including pads and interconnections).
[0100] From what has been described and illustrated previously, the advantages of the present disclosure are evident.
[0101] In particular, high currents (e.g., >10 A) can be driven inside the integrated device by on-chip metals. The present disclosure enables low-cost and low-complexity post-processing steps (e.g., it does not require thick-Cu redistribution layers, RDL). The present disclosure does not require high-cost and high-complexity packaging. High currents can be safely carried without affecting the specific on-resistance of the device. A high FE-BE compatibility is obtainable.
[0102] Finally, it is clear that modifications and variations may be made to what has been described and illustrated herein, without thereby departing from the scope of the present disclosure.
[0103] In particular, the shape of the insulating region 30 can be varied with respect to the trapezoidal shape.
[0104]
[0105]
[0106] Moreover, also the drain pad 20 and the source pad 21 can be arranged in a different configuration that previously described.
[0107]
[0108]
[0109] In general, irrespective of the embodiment chosen, the width (along X axis) of each drain/source metal bus is chosen to be higher close to the respective pad, and lower at the opposite side. In other words, the width (along X axis) of each drain/source metal bus decreases by moving away from the respective drain/source pad along the Y direction.
[0110] It is moreover noted that the previous description is based on a two metallization process; however, the previous disclosure can be easily generalized to any number of metals layers, and applied to shape metal buses belonging to more than one metal layer.
[0111] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.