Method of magnetic analysis to determine the catalytic activity of metal oxides including nanoceria
10254249 ยท 2019-04-09
Assignee
- The University Of Manitoba (Winnipeg, MB, unknown)
- Toyota Motor Engineering & Manufacturing North America, Inc. (Erlanger, KY, US)
Inventors
- Vinod K. Paidi (Winnipeg, CA)
- Johan A. Van Lierop (Winnipeg, CA)
- Charles A. Roberts (Farmington Hills, MI, US)
Cpc classification
B01J35/30
PERFORMING OPERATIONS; TRANSPORTING
B01J35/40
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
B01J35/50
PERFORMING OPERATIONS; TRANSPORTING
B01J37/10
PERFORMING OPERATIONS; TRANSPORTING
B01J23/002
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method to predict the catalytic activity of a metal oxide of formula M.sub.xO.sub.y where x is a number from 1 to 3 and y is a number from 1 to 8 is provided. The metal of the metal oxide has redox coupled oxidation states wherein the redox transformation is between oxidation states selected from the group consisting of a diamagnetic oxidation state (M.sup.d+) and a paramagnetic oxidation state (M.sup.p+), a paramagnetic oxidation state (M.sup.p+) and a ferromagnetic oxidation state (M.sup.f+), and a paramagnetic oxidation state (M.sup.p+) and an antiferromagnetic oxidation state (M.sup.a+)where d, p, f and a are independently numbers from 1 to 6 and one of the oxidation states (M.sup.d+), (M.sup.p+), (M.sup.f+), and (M.sup.a+) is formed by reduction by the O.sup.2. The magnetic susceptibility of the metal oxide as a sample in an oxygen environment at a specified temperature is correlated with a value of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 rich). Then the magnetic susceptibility of the metal oxide as a sample in an oxygen free environment at the specified temperature is measured and correlated with a value of number of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient). The catalytic activity is predicted based on the difference of these two numbers.
Claims
1. A method to predict the catalytic activity of a metal oxide of formula M.sub.xO.sub.y where x is a number from 1 to 3 and y is a number from 1 to 8, the method comprising: measuring the magnetic susceptibility of a metal oxide sample in an oxygen environment at a specified temperature; correlating the magnetic susceptibility measured to a value of number of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 rich) measuring the magnetic susceptibility of the metal oxide sample in an oxygen free environment at the specified temperature; correlating the magnetic susceptibility measured to a value of number of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient) determining the catalytic active (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+) concentration according to the equation:
(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (active)=[(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient)(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 rich)]/(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient); and predicting catalytic activity of the metal oxide sample with the (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (active) value; wherein the metal of the metal oxide has redox coupled oxidation states wherein the redox transformation is between oxidation states selected from the group consisting of a diamagnetic oxidation state (M.sup.d+) and a paramagnetic oxidation state (M.sup.p+), a paramagnetic oxidation state (M.sup.p+) and a ferromagnetic oxidation state (M.sup.f+), and a paramagnetic oxidation state (M.sup.p+) and an antiferromagnetic oxidation state (M.sup.a+) where d, p, f and a are independently numbers from 1 to 6 and one of the oxidation states (M.sup.d+), (M.sup.p+), (M.sup.f+), and (M.sup.a+) is formed by reduction by the O.sup.2.
2. The method of claim 1 wherein the metal M is selected from the group consisting of a transition metal, a lanthanide metal and an actinide metal.
3. A method to predict the catalytic activity of a nanoceria sample, comprising: measuring the magnetic susceptibility of a nanoceria sample in an oxygen environment at specified temperature; correlating the magnetic susceptibility measured to a value of number of Ce.sup.3+/g (O.sub.2 rich); measuring the magnetic susceptibility of the nanoceria in an oxygen free environment at the specified temperature; correlating the magnetic susceptibility measured to a value of number of Ce.sup.3+/g (O.sub.2 deficient) determining the catalytic active Ce.sup.3+ concentration according to the equation:
Ce.sup.3+/g (active)=[Ce.sup.3+/g (O.sub.2 deficient)Ce.sup.3+/g (O.sub.2 rich)]/Ce.sup.3+/g (O.sub.2 deficient); and predicting catalytic activity of the nanoceria with the Ce.sup.3+/g (active) value.
4. The method according to claim 3, wherein the catalytic activity is for the reduction of NO with CO.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(51) The present inventors have examined the oxygen storage and releasing mechanisms of nanoceria under two different O.sub.2 partial pressures (O.sub.2 rich-ambient air and deficient-He). The oxygen storage and release properties identified by the magnetic susceptibility are intrinsic to the system; that is, in conventional methods one measures the storage of O.sub.2 from gas conversion. In magnetometry, one measures the direct response of the intrinsically present oxygen ions. The main advantages of magnetometry include: (i) the potential to deactivate the active oxygen associated with the high temperatures of gas flow techniques is avoided, (ii) the identified oxygen by magnetometry is due to surface and bulk contributions, and it is dynamic in nature; kinetically transforming O.sub.lattice.Math.O.sub.2ads is observed (
(52) To further confirm the structure and surface terminations of the different shaped nanoceria, x-ray diffraction (XRD) experiments under ambient conditions were performed followed by full pattern Rietveld refinements using GSAS-II.sup.17 to determine the lattice constants, overall crystallite sizes, and preferred orientations. Room temperature XRD patterns are presented in
(53) TABLE-US-00001 TABLE 1 Crystalline (nanoparticle) diameter (nm) and lattice constant () from XRD pattern refinements, and BET measurements for CeO.sub.2 nanocubes, nanorods, and nanospheres. shape size (nm) () BET (m.sup.2/g) nanocubes 28.0 1.5 5.426 0.001 35 nanorods N.A. 5.427 0.001 167 nanospheres 1.6 0.1 5.420 0.001 214
(54) The Brunauer-Emmett-Teller (BET) method was used with N.sub.2 physisorption at its normal boiling point to quantify the specific surface areas of the nanoceria shapes (see Table 1). The specific surface areas (m.sup.2/g) calculated with the BET method are consistent with the observed nanoparticle surface-to-volume ratios and their bulk density. From the fraction of exposed planes and the Ce:O coordination of these planes, we calculate 31%, 60%, and 63% of surface Ce.sup.3+ are present at the exposed surfaces of the cubes, rods, and spheres, respectively.
(55) Nanoceria acts as an oxygen buffer by releasing oxygen through a Ce.sup.4+.Math.Ce.sup.3+ redox couple. Identifying the structure and exposed crystal planes of CeO.sub.2, the present inventors conducted systematic investigations of the effects of oxygen rich and oxygen deficient environments with magnetic susceptibility measurements. Magnetism is a probe of the Ce.sup.4+ and Ce.sup.3+ configuration, in addition to the oxygen (through it's antiferromagnetic to paramagnetic transition.sup.32 at around 50 K). The environment sensitive Ce.sup.4+.Math.Ce.sup.3+ redox property was evaluated by measurement of the temperature dependent magnetic susceptibility of the nanoceria in oxygen rich and oxygen deficient configurations. Nanoceria in the oxygen rich environment was maintained at ambient conditions (approximately 760 Torr), while the nanoceria in the oxygen deficient environment interacts with the 5 Torr helium gas surroundings. Sealing the NMR tubes used to hold the nanoceria during magnetic measurements was done with ECO-BOND (epoxy) under ambient conditions to set the oxygen rich environment. The oxygen deficient sample was allowed to interact with the sample chamber of the magnetic properties measurement system which is at 5 mmHg helium pressure.
(56) In order to investigate the microscopic origin of the redox transformation, temperature dependent magnetic susceptibility measurements were performed. Magnetic susceptibility (=M/.sub.0H where M is the magnetisation and .sub.0H the externally applied field) provides a measure of the valence state of the atom or ion. In the simplest case, is described by the following expression.
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where F(J)=(1/J)[(S+L+1).sup.2J.sup.2][J.sup.2(SL).sup.2)]. C, the Curie constant, gives a direct measure of effective magnetic moment (.sub.eff) and the number of unpaired (N) electron spins, and the second term N(J).sub.0 describes the temperature-independent diamagnetism.
(58) vs T of oxygen rich environment samples are shown in
(59) TABLE-US-00002 TABLE 2 Results of Curie law fits to the O.sub.2 rich systems' susceptibility. Ce.sup.3+/g from ( .sub.0).sup.1 vs T fit with .sub.0 N(J), and total number of Ce.sup.3+/g for the nanocubes, nanorods, and nanospheres. C (4 10.sup.8 .sub.0 (4 10.sup.10 Ce.sup.3+/g shape m.sup.3K/kg) m.sup.3/kg) (J = 5/2) Nanocubes 2.00 0.03 2.52 0.01 1.40 0.02 10.sup.18 Nanorods 1.46 0.02 2.40 0.02 1.02 0.01 10.sup.18 Nanospheres 1.20 0.02 4.86 0.04 8.39 0.01 10.sup.17
C quantifies the number of Ce.sup.3+ in the different shapes and indicates that the increasing Ce.sup.3+ is in the order spheres to rods to cubes (from 8.010.sup.17 Ce.sup.3+/g to 1.410.sup.18 Ce.sup.3+/g). However, it was determined that while the (T) may be described, permitting an approximation of the number of Ce.sup.3+ ions, further improvement of the description may be possible. The energy level diagram of Ce.sup.3+ (from theory and experiment.sup.19, 20) is crystal field split from its .sup.2F.sub.5/2 state into three Krammer doublets with J.sub.z=1/2, 5/2, and +3/2. At low temperatures, only the 1/2 level is populated, and with increasing temperature, 5/2 (at 10 K) and 3/2 (at 150 K) levels are also populated.sup.13. In the cases of J multiplet intervals comparable to kT; that is E*.sub.JE.sub.J is approximately kT, it is necessary to use the complete expression of paramagnetic susceptibility. The full formalism for (T) for rare-earth ions in a paramagnetic state, such as Ce.sup.3+, with the J=1/2, 5/2 and 3/2 states become occupied with warming from below 10 K is
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Here E.sub.J.sup.0 is the energy of state J in zero field. For the occupation of three J states with 1/2, 5/2, and 3/2, (T) becomes
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(62) With warming from 10 to approximately 175 K, the J=1/2, 5/2 and 3/2 states become occupied such that:
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(64) where N is the number of Ce.sup.3+ ions. The energy separation of the states is .sub.1=10 K and .sub.2=150 K, and g.sub.1/2=2.07, g.sub.5/2=2.80, and g.sub.3/2=2.30.sup.13.
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(66) Interestingly, in the low temperature region (10 K) all samples presented a maximum in their susceptibilities. This (T) behaviour may be ascribed to an antiferromagnetic transition, T.sub.N approximately 6 K, of the Ce.sup.3+ ions. It has been shown in Ce-based compounds that 4f localized Ce.sup.3+ ions have a tendency to show antiferromagnetism.sup.18, 21, 22, and to further confirm its presence, the field dependent magnetization (M(.sub.0H)) of nanocubes, nanorods, and nanospheres at 2 K, below T.sub.N and shown in
(67) With the intrinsic magnetism of the nanoceria identified, the relationship of the Ce.sup.3+.Math.Ce.sup.4+ redox transformation and the dynamics of released oxygen in the lattice were studied. (T) measurements of the nanoceria shapes in the O.sub.2 deficient environment showed a significantly different magnetic susceptibility compared to the O.sub.2-rich environment (
(68) Although not wishing to be bound by theory, the inventors believe the occurrence of this broad maximum in (T) of the oxygen deficient systems can be understood in the following way. In nanoceria, the carriers responsible for the magnetism are Ce.sup.3+ and . At low temperatures, the 4f.sup.1 localized Ce.sup.3+ ions act as non-interacting dipoles and their magnetic susceptibility decreases with increasing temperature. However, above approximately 50 K, the susceptibility rises monotonically with warming to a maximum, and decreases with further warming (120 K). This response is due to the - antiferro-to-paramagnetic transition of S=1 molecular oxygen (O.sub.2).sup.23. Magnetic susceptibility studies of adsorbed oxygen on vycor glass, graphite, and zeolites identified this transition and presented similar (T) behaviour to that observed in the nanoceria.sup.24-27. (T) from molecular oxygen also broadens depending on the the surface area density and coverage of the oxygen.
(69) The measured (T) of nanoceria in a O.sub.2 deficient environment clearly indicates that Ce.sup.3+.Math.Ce.sup.4+ redox reactions result in the supply of reactive oxygen, and this observed intrinsic oxygen is due to the interconversion of O.sub.lattice.Math.O.sub.2ads, where ads denotes the adsorbed oxygen. In nanoceria each Ce atom ([Xe]4f.sup.15d.sup.16s.sup.2) can donate four electrons to the bonding orbitals with two O (1s.sup.22s.sup.22p.sup.4) atoms. When an oxygen vacancy is formed, the two electrons can freely wander in the solid, and these itinerant electrons have a major role in the transformation of O.sub.lattice to O.sub.2ads in the following way:
(70) ##STR00001##
A similar mechanism was described previously for oxidation catalysis of nanoceria.sup.28
(71) The (T) measurements are direct evidence that nanoceria releases O.sub.lattice due to the gradient in chemical potential with the surroundings. The most plausible explanation for the interaction between released oxygen and nanoceria is adsorption (binding O.sub.2 to the lattice). The intrinsic oxygen of ceria which were observed were probably not solely due to the temperature effects, because using the gas flow temperature programmed reaction techniques under ambient conditions identify the lattice oxygen release at approximately 1000 K. Instead, the intrinsic oxygen identified by its magnetism is due to the gradient in concentration with the surroundings. Previously, Mamontov et al..sup.6 suggested that absorbed oxygen ions in reduced ceria occupy spacious octahedral sites, rather than the vacant tetrahedral sites due to the former being more energetically favourable. The identified intrinsic oxygen is presumably a result of kinetic factors (such as chemical potential gradient) resulting in a dynamic oscillation of O.sub.2ads to O.sup.2.sub.lattice. A more detailed quantitative analysis can be performed in the region of the O.sub.2 magnetic transition to obtain the transition temperature and amount of adsorbed oxygen. As a metric to identify the transition temperature, d(T)/dT was determined and a measure of the oxygen magnetic transitions observed for the different shapes obtained; ceria nanospheres have
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approximately 80 K, nanorods have
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approximately 70 K, and nanocubes have a
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approximately 60 K (
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indicate the overall amount and strengths of the OO antiferromagnetic exchange that track with the stored O that percolates from the bulk of the nanoceria onto its surface to become O.sub.2 with warming, and the relative impact of the available surface density of the different shapes (e.g. their preferred surface plane areas). This observation is also consistent with the abundance of O.sub.2 on the surfaces in relation to the preferentially exposed planes of the different shapes as indicated by the BET analysis. Also, the shape of the maximum and the temperature range over which it spans is related to the nature of the O.sub.2 coverage, again tracking with the BET areal densities. The integrated area of (T) over the O.sub.2 affected region was ascertained, incorporating the intrinsic (oxygen deficient derived) susceptibility. In the oxygen deficient systems, the (T) response due to the dissipated O.sub.2 molecules can be described in a way similar to the Curie constant (C). A comparison has been made to identify and quantify the O.sub.2 species in the different shapes. Oxygen has a .sup.3 ground state with S=1, so the number of O.sub.2ads/g molecules may be obtained by the expression
N.sub.O2ads/g=(3k C)/(.sub.B.sup.2[4S(S+1)+.sup.2]),
where is the angular momentum quantum of molecular oxygen.sup.29. The order in which the amount of O.sub.2ads/g is reacted from the different shapes is rods>cubes>spheres. Quantified intrinsic oxygen storage capacity in mol O.sub.2/g is in the decreasing order of rods (20.1 mol O.sub.2/g) to cubes (8.3 mol O.sub.2/g) to spheres (7.1 mol O.sub.2/g). A similar order of the dynamic oxygen storage capacity has been reported by Trovarelli et al..sup.30 in Ce.sub.xZr.sub.(1-x)O.sub.2 solid solutions. The stoichiometry indicates that for removal of one lattice oxygen (or formation of 1/2O.sub.2), two Ce.sup.3+ and one should result. The identified carriers present in the nanoceria cubes, rods, and spheres are given in Table 4. The Mvs .sub.0H (2 K) data of oxygen deficient nanoceria was used to ascertain the number of Ce.sup.3+/g; since the ground state level is populated by J.sub.z=1/2, the data may be fit to the Brillouin function M=ngS .sub.BB.sub.S(x), and the fits further confirm that the order of Ce.sup.3+/g and O.sub.2ads is rods>cubes>spheres in the O.sub.2 deficient systems (
(76) TABLE-US-00003 TABLE 4 O.sub.2 deficient systems: Quantified O.sub.2, Ce.sup.3+ and vacancies () of CeO.sub.2 Shape O.sub.2/g Ce.sup.3+/g Vacancies ()/g Nanocubes 5.00 0.01 2.00 0.04 1.00 0.02 10.sup.18 10.sup.19 10.sup.19 Nanorods 12.10 0.10 4.85 0.04 2.42 0.02 10.sup.18 10.sup.19 10.sup.19 Nanospheres 4.31 0.01 1.73 0.04 0.87 0.02 10.sup.18 10.sup.19 10.sup.19
(77) Further to the above analysis, the difference between the number of Ce.sup.3+/g identified by the area under the (T) scan and the 2 KM vs .sub.0H data indicates that there is an excess of Ce.sup.3+ present in the nanoceria. To first order, the origin of this excess Ce.sup.3+ is from the O.sub.lattice to O.sub.ads transformation. To quantify the available excess Ce.sup.3+ ions and get an idea of the kinetics of the O.sub.lattice transformation, field-cooled (.sub.FC(T)) measurements were performed on the O.sub.2 deficient nanoshapes. Unlike the O.sub.2 rich systems where .sub.FC(T) (field cooled) and .sub.ZFC(T) (zero field cooled) were identical (not shown), the O.sub.2 deficient systems present an irreversibility between .sub.FC(T) and .sub.ZFC(T) below the respective O.sub.2 T.sub.N's, shown in
(78) TABLE-US-00004 TABLE 5 O.sub.2 deficient systems' data: Number of Ce.sup.3+ identified by the 2 K M vs .sub.0H data and excess Ce.sup.3+ ions from .sub.FCZFC(T) along with total Ce.sup.3+ obtained from area under susceptibility. shape Ce.sup.3+/g (2 K) Ce.sup.3+/g (.sub.FCZFC) Ce.sup.3+/g Nanocubes 1.62 0.01 1.19 0.05 2.00 0.04 10.sup.19 10.sup.19 10.sup.19 Nanorods 2.59 0.03 3.38 0.05 4.85 0.04 10.sup.19 10.sup.19 10.sup.19 Nanospheres 0.31 0.01 1.48 0.02 1.73 0.04 10.sup.19 10.sup.19 10.sup.19
(79) TABLE-US-00005 TABLE 6 O.sub.2 deficient systems' data: Total number of Ce.sup.3+ identified by the sum of 2 K M vs .sub.0H data and excess Ce.sup.3+ ions from .sub.FCZFC(T) along with total Ce.sup.3+ obtained from area under susceptibility. M vs .sub.0H (2 K) + % shape .sub.FCZFC (T) Ce.sup.3+/g difference Nanocubes 2.81 0.05 2.00 0.04 29 10.sup.19 10.sup.19 Nanorods 5.97 0.06 4.85 0.04 19 10.sup.19 10.sup.19 Nanospheres 1.79 0.02 1.73 0.04 3 10.sup.19 10.sup.19
(80) The relationship between the structure and magnetism and catalytic activity of the various nanoceria shapes was examined by performing the steady-state reaction of NO reduction by CO. Differential conversions were achieved at 350 C. for a reactor with a constant loading of 50 mg of nanoceria catalyst. The above magnetic analysis revealed that the surface reduction of Ce.sup.4+-to-Ce.sup.3+ is favored in the order of cubes (110)+(100), rods (110)+(111), and spheres (111), with crystal planes determined by XRD and HRTEM. The catalytic performance, therefore, is expected to follow the same trend.
(81) Ceria is an important catalytic material, especially for automotive emissions control. Therefore, the relationship between the structure, Ce.sup.3+, and catalytic activity of the various nanoceria shapes was examined by performing steady-state reduction of NO by CO at 350 C. with the different nanoceria. As shown in
(82) Although nanoceria was explicitly discussed in much of the preceding text the principle and method described may be applied to other metal oxide catalysts having coupled redox oxidation states.
(83) Thus, based on the analysis and discovery described in the foregoing paragraphs, the inventors have discovered a method to predict the catalytic activity of a nanoceria sample. However, the method is equally applicable to any metal oxide wherein the magnetic susceptibility is sensitive to a redox transformation of a diamagnetic oxidation state and a paramagnetic oxidation state, which allows study of the evolution of oxygen vacancies and migration of oxygen atoms from inside the metal oxide structure to its surfaces.
(84) Thus, a first embodiment of this application includes a method to predict the catalytic activity of a metal oxide of formula M.sub.xO.sub.y where x is a number from 1 to 3 and y is a number from 1 to 8. The metal of the metal oxide has redox coupled oxidation states wherein the redox transformation is between oxidation states selected from the group consisting of a diamagnetic oxidation state (M.sup.d+) and a paramagnetic oxidation state (M.sup.p+), a paramagnetic oxidation state (M.sup.p+) and a ferromagnetic oxidation state (M.sup.f+), and a paramagnetic oxidation state (M.sup.p+) and an antiferromagnetic oxidation state (M.sup.a+) where d, p, f and a are independently numbers from 1 to 6 and one of the oxidation states (M.sup.d+), (M.sup.p+), (M.sup.f+), and (M.sup.a+) is formed by reduction by the O.sup.2. Any one of the oxidation states (M.sup.d+), (M.sup.p+), (M.sup.f+), and (M.sup.a+) may be the ion specie formed by reduction by the O.sup.2. The method comprises:
(85) measuring the magnetic susceptibility of a metal oxide sample in an oxygen environment at a specified temperature;
(86) correlating the magnetic susceptibility measured to a value of number of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 rich)
(87) measuring the magnetic susceptibility of the metal oxide sample in an oxygen free environment at the specified temperature;
(88) correlating the magnetic susceptibility measured to a value of number of (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient)
(89) determining the catalytic active (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+) concentration according to the equation:
(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (active)=[(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient)(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 rich)]/(M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (O.sub.2 deficient); and
(90) predicting catalytic activity of the metal oxide sample with the (M.sup.d+ or M.sup.p+ or M.sup.f+ or M.sup.a+)/g (active) value.
(91) In a special aspect of the first embodiment a method to predict the catalytic activity of a nanoceria sample is provided. The method comprises:
(92) measuring the magnetic susceptibility of a nanoceria sample in an oxygen environment at a specified temperature;
(93) correlating the magnetic susceptibility measured to a value of number of Ce.sup.3+/g (O.sub.2 rich) measuring the magnetic susceptibility of the nanoceria in an oxygen free environment at the specified temperature;
(94) correlating the magnetic susceptibility measured to a value of number of Ce.sup.3+/g (O.sub.2 deficient)
(95) determining the catalytic active Ce.sup.3+ concentration according to the equation:
Ce.sup.3+/g (active)=[Ce.sup.3+/g (O.sub.2 deficient)Ce.sup.3+/g (O.sub.2 rich)]/Ce.sup.3+/g (O.sub.2 deficient); and
(96) predicting catalytic activity of the nanoceria with the Ce.sup.3+/g (active) value.
(97) In one aspect of the above embodiments, the catalytic activity is for the reduction of NO with CO.
Example
(98) The catalytic activity in a generic catalyst system: -alumina-supported ceria, CeO.sub.x/-Al.sub.2O.sub.3 was evaluated according to the method described in the embodiment of this application. In addition to bulk ceria, ceria is often used as a component in mixed oxides or as small domains supported on a nominally inert carrier. Multiple reports.sup.31-33 demonstrate that the ceria in these materials remains redox active, but understanding the origins of ceria's activity presents significant challenges. Because the total oxide surface is a mixture of active ceria and inactive support, and because the ceria may not be present as large, crystallographically well-defined phases, reactivity does not easily scale with surface area or a particular surface termination. The method described in the embodiments was applied as follows.
(99) Three CeO.sub.x/-Al.sub.2O.sub.3 were prepared with Ce loading verified by ICP analysis as 4.21, 17.2, and 21.1 wt % Ce. X-ray diffraction experiments under ambient conditions were performed followed by full refinements using Full-prof.sup.34 to determine the phase fraction, lattice constants and crystalline sizes (
(100) Materials and Methods
(101) Synthesis of CeO.sub.2 nanoshapes and CeO.sub.x/-Al.sub.2O.sub.3 nanoparticles. All reagents were obtained from Sigma-Aldrich and used as received. Water was purified to 18 M -cm resistivity by a Barnstead NanoPure system.
(102) Ceria nanocubes were synthesized following a previously reported method.sup.13, 36. 2.0 mmol of Ce(NO.sub.3).sub.36H.sub.2O was dissolved in 5 mL water, mixed with 35 mL of 5 M NaOH, and stirred in a Teflon container for 30 minutes. The Teflon container was put in a stainless steel autoclave and heated for 24 h at 180 C. in an electric oven. The snow-white solids was separated by centrifuge and washed with alternating water and ethanol three times. Nanocubes were dried overnight at 70 C. in air. Their color remained white after drying. Total yield was 0.26 g (76%).
(103) The synthesis of ceria nanorods was based on a previously reported microwave hydrothermal method.sup.37. 41.9 mmol of cerium (III) nitrate hexahydrate (Ce(NO.sub.3).sub.36H.sub.2O, 99.9% purity) was dissolved in 105 mL water, the solution mixed with 105 mL of 5 M sodium hydroxide (NaOH), stirred for 30 minutes, and split evenly into four Teflon containers. The containers were heated in a Milestone EthosEZ Microwave at 10 C./min to 160 C., held at 160 C. for 1 hour, and cooled to room temperature. A light purple solid was separated by centrifuge and washed with alternating water and ethanol three times. Nanorods were dried overnight at 70 C. in air, and became yellow after drying. Total yield was 7.07 g (98% yield).
(104) The synthesis of ceria nanospheres was based on a previously reported microwave hydrothermal method.sup.37,38 5.0 mmol of cerium (IV) ammonium nitrate ((NH.sub.4).sub.2Ce(NO.sub.3).sub.6 98.5% purity) was dissolved in 25 mL water, mixed with 25 mL of 5 M NaOH in a Teflon container and stirred for 3 hours. The container was heated in a Milestone EthosEZ Microwave at 10 C./min to 100 C., held at 100 C. for 10 minutes, and cooled to room temperature. The creamy yellow solids were separated by centrifuge and washed with alternating DI water and ethanol three times. Nanospheres were dried at 70 C. in air overnight, and stayed light yellow after drying. Total yield was 0.91 g (106% yield, indicating a small amount of retained surface water or ethanol, as expected from the high surface areas).
(105) Three alumina-supported cerium oxide catalysts (CeO.sub.x/-Al.sub.2O.sub.3) of differing Ce loading were prepared by incipient wetness impregnation of aqueous solutions of Ce(NO.sub.3).sub.3.6H.sub.2O of varying concentrations onto a -Al.sub.2O.sub.3 support (BET SSA=209 m.sup.2/g). After impregnation, the samples were dried at 120 C. (1 C./min) for 24 hrs., followed by calcination in air at 500 C. (2 C./min) for 30 min. The final Ce loadings on the -Al.sub.2O.sub.3 support were determined by ICP to be 4.21, 17.2 and 21.1 Ce wt %.
(106) Transmission Electron Microscopy.
(107) TEM images and electron diffraction data was collected at the EPIC facility of the NUANCE Center at Northwestern University using the JEOL-2100F (0.16 nm resolution and 0.92 eV energy resolution). Catalysts were dispersed in ethanol and sonicated for 30 min. The resulting suspension was pipetted on to a holey carbon grid and dried overnight at room temperature. TEM and electron diffraction data were taken at 200 kV accelerating voltage, 140 A emission and 0.5 angstrom probe size. Electron diffraction parameters were determined using the Digital Micrograph program.
(108) X-Ray Powder Diffraction.
(109) X-ray powder diffraction patterns were collected using a Bruker D8 Davinci with Cu K radiation using Bragg-Brentano geometry under ambient conditions. The diffraction patterns were collected on dried nanoparticle samples with a knife edge above the sample on a zero-background quartz slides.
(110) Brunauer-Emmett-Teller Analysis.
(111) N.sub.2 physisorption isotherms were obtained using a Micromeritics ASAP 2010 instrument. Using the BET equation, N.sub.2 physisorption isotherms were utilized to determine specific surface areas (58). Before measurements, all materials were degassed 12 h at <5 mTorr and 150 C.
(112) Activity Measurements.
(113) Steady-state catalytic activities were measured using a fixed bed quartz tubular reactor with temperature and gas flow control. The reactor was loaded with 50 mg of catalyst powder that was mixed with quartz sand as a diluent in order to achieve a constant gas hourly space velocity (GHSV) of approximately 15,000 hr.sup.1. The catalyst was first pretreated n 30 sccm of 10% O.sub.2/He at 500 C. for 30 min, and then cooled in flowing UHP He. The reduction of NO by CO was monitored at 300 C. and 350 C. for 45 min each at a total flow rate of 100 sccm with a stoichiometric composition of 4000 ppm NO, 4000 ppm CO, 8000 ppm Ar, and He balance. Mass spectrometry of the gas phase product stream was obtained continuously using a quadrupole mass spectrometer (MKS Instruments, Inc. Cirrus-2). The Ar present in the reactant stream acted as tracer of constant concentration and the Ar signal at m/z=40 was used to normalize each of the mass spectrum traces. The 100% and 0% conversion of NO was defined as the normalized mass spectrum intensity at m/z=30 under inert flow, and under NO+CO reaction mixture flow while bypassing the reactor, respectively. Linear interpolation determined the resulting NO conversions at steadystate temperatures. Rates (mol NO/s) at 350 C. were calculated from differential NO conversions (15%). Mass-normalized activity (mol NO/g/s) and SSA-normalized activity (mol NO/m.sup.2/s) were calculated using the mass of catalyst and the BET-determined SSA, respectively.
(114) Magnetic Measurements.
(115) Magnetometry experiments were performed using a Quantum Design magnetic properties measurement system (MPMS XL-5 using the Reciprocating Sample Option (RSO)). The samples were mounted in low background NMR (Norell high resolution S-5-20-8) tubes. DC susceptibility measurements were done using a 10 mT applied field. Experiments under oxygen rich conditions were carried out in sealed tubes at approximately 160 Torr O.sub.2, while oxygen poor experiments were carried out under dynamic pumping to achieve an 5 Torr He atmosphere (see
(116) Raman Measurements.
(117) Raman spectra were collected with a Horiba-Jobin Yvon Labram HR high-resolution Raman microscope instrument equipped a 532 nm light laser source (Laser Quantum Ventus 532 Dedicated Raman Laser, diode pumped) and a back-illuminated CCD detector (Horiba-Jobin Yvon Synapse 1024 1 256). The spectrometer was optimized to a spectral resolution of 2 cm1 using a 600 grooves/mm grating. The Rayleigh scattered light was rejected with holographic notch filters.
(118) The above description is presented to enable a person skilled in the art to make and use the invention, and is provided in the context of a particular application and its requirements. Various modifications to the preferred embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Thus, this invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein. In this regard, certain embodiments within the invention may not show every benefit of the invention, considered broadly.
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