Semiconductor device for preventing field inversion
10236284 ยท 2019-03-19
Assignee
Inventors
Cpc classification
H01L29/0653
ELECTRICITY
H01L2924/0002
ELECTRICITY
H01L23/4824
ELECTRICITY
H01L27/0883
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2924/0002
ELECTRICITY
H01L29/7817
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L27/088
ELECTRICITY
H01L27/02
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
A semiconductor device includes a semiconductor layer having an element formation region in which a semiconductor element is formed. An element isolation well is formed in a surface portion of the semiconductor layer to isolate the element formation region. A field insulating film is formed on a surface of the semiconductor layer. The field insulating film surrounds the element formation region in an annular shape when viewed from a top. An interlayer insulating film is formed on the semiconductor layer. A wiring is formed on the interlayer insulating film. A conductive film is formed on the field insulating film.
Claims
1. A semiconductor device comprising: a semiconductor layer having an element formation region in which a semiconductor element is formed; an element isolation well formed in a surface portion of the semiconductor layer to isolate at least a portion of the element formation region, the element isolation well having a plurality of sides to surround the element formation region when viewed from a plan view; a field insulating film formed on a surface of the semiconductor layer, the field insulating film surrounding the element formation region in an annular shape when viewed from the plan view; an interlayer insulating film formed on the semiconductor layer; a wiring formed on the interlayer insulating film; and a conductive film formed over the plurality of sides of the element isolation well to be interposed between the interlayer insulating film and the field insulating film and to face the element isolation well via the field insulating film, a width of the conductive film being smaller than a width of the element isolation well.
2. The semiconductor device of claim 1, wherein the element formation region includes: a low voltage element region in which an element operated with a low reference voltage is formed; and a high voltage element region being supplied with a high reference voltage higher than the low reference voltage, wherein the element isolation well is interposed between the low voltage element region and the high voltage element region, and wherein the wiring is electrically connected to the element formed in the high voltage element region.
3. The semiconductor device of claim 1, wherein a voltage potential of the conductive film is fixed to a low reference voltage potential.
4. The semiconductor device of claim 1, wherein the semiconductor element includes a MOS transistor having a gate electrode and formed in the element formation region, and wherein the conductive film is formed with the same material as the gate electrode of the MOS transistor.
5. The semiconductor device of claim 4, wherein the gate electrode and the conductive film are formed of polysilicon.
6. The semiconductor device of claim 4, wherein the conductive film has a same thickness as the gate electrode.
7. The semiconductor device of claim 4, wherein the field insulating film is a first field insulating film, and the semiconductor device further comprises an annular second field insulating film formed on the surface of the semiconductor layer to be surrounded by the first field insulating film, and wherein the conductive film is formed on the first field insulating film and the gate electrode is formed on the annular second field insulating film at the same time.
8. The semiconductor device of claim 1, wherein the width of the conductive film is smaller than a width of the field insulating film.
9. The semiconductor device of claim 8, wherein the width of the field insulating film is 5.0 m to 10 m, and the width of the conductive film is 2.0 m to 3.0 m.
10. The semiconductor device of claim 1, wherein the element isolation well is formed below the field insulating film.
11. The semiconductor device of claim 1, wherein a voltage potential of the conductive film is set to be a specified voltage potential.
12. The semiconductor device of claim 10, wherein a voltage potential of the conductive film is fixed to be a ground potential.
13. The semiconductor device of claim 1, wherein the wiring intersects the field insulating film when viewed from the plan view, and wherein the conductive film is interposed at an intersection portion between the field insulating film and the wiring.
14. The semiconductor device of claim 1, wherein the conductive film is in direct contact with the field insulating film.
15. The semiconductor device of claim 1, wherein the plurality of sides of the element isolation well is four sides, and the conductive film is formed over the four sides of the element isolation well.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) Examples according to various embodiments of the present disclosure are described below in detail with reference to the accompanying drawings.
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(19) The semiconductor device 1 includes an epitaxial substrate 45 as an example of a semiconductor layer in the present disclosure. The semiconductor device 1 also includes an element isolation well 7 in a surface portion of the epitaxial substrate 45. The element isolation well 7 defines a low voltage element region 2 as an example of an electrically-floating element forming region in the present disclosure.
(20) Specifically, the epitaxial substrate 45 includes a p-type silicon substrate 4 and an n.sup.-type epitaxial layer 5 formed on the silicon substrate 4. Further, the p-type element isolation well 7 of a band shape which forms a closed curve when viewed from the top is formed to extend from a surface of the n.sup.-type epitaxial layer 5 to the silicon substrate 4. As used herein, the term curve may also include a broken line. The thickness of the n.sup.-type epitaxial layer 5 is, for example, 5.0 m to 10 m.
(21) Although this embodiment describes that the element isolation well 7 is formed in a rectangular annular shape when viewed from the top as shown in
(22) As such, the low voltage element region 2 including a portion of the n.sup.-type epitaxial layer 5 which is surrounded by the element isolation well 7 on the silicon substrate 4 is defined in the epitaxial substrate 45. An n.sup.+-type buried layer (B/L) 6 is selectively formed in the low voltage element region 2. The buried layer 6 is formed to straddle a boundary between the silicon substrate 4 and the n.sup.-type epitaxial layer 5 in the epitaxial substrate 45. The thickness of the buried layer 6 is, for example, 2.0 m to 3.0 m.
(23) In addition, a high voltage element region 3 as an example of an element forming region in the present disclosure electrically floats in the same manner as the low voltage element region 2. The high voltage element region 3 is defined in an outside peripheral region of the low voltage element region 2 in the epitaxial substrate 45. The high voltage element region 3 may be formed to be adjacent to the low voltage element region 2 with the element isolation well 7 interposed therebetween. Alternatively, as shown in
(24) In addition, the low voltage element region 2 is a region which is operated based on a low reference voltage and is supplied with a voltage of, for example, about 5V to 100V. The high voltage element region 3 is supplied with a high voltage of, for example, about 400V to 600V. A band-shaped field insulating film 10 forming a closed curve is formed on the surface of the element isolation well 7. Like the element isolation well 7, the field insulating film 10 may be formed in a rectangular annular shape when viewed from the top so as to surround the low voltage element region 2. The field insulating film 10 may be formed to be wider than the element isolation well 7 to cover the element isolation well 7 entirely. For example, the field insulating film 10 may be configured as a LOCOS film formed by selectively oxidizing the surface of the n.sup.-epitaxial layer 5.
(25) A conductive film 11 is formed on the field insulating film 10 and faces the element isolation well 7 with the field insulating film 10 interposed between the conductive film 11 and the element isolation well 7. Similar to the element isolation well 7, the conductive film 11 may be formed in a band shape which forms a closed curve. As such, the conductive film 11 may be formed in a rectangular annular shape when viewed from the top so as to surround the low voltage element region 2. The conductive film 11 may include, for example, a conductive material such as polysilicon, aluminum, or the like, and its thickness may be, for example, 0.4 m to 1.0 m. A voltage potential of the conductive film 11 is fixed to be a specified voltage potential via a wiring formed on an interlayer insulating film such as a first interlayer insulating film 21 or a second interlayer insulating film 25 which will be described later. In this embodiment, the voltage potential of the conductive film 11 is fixed to be a ground potential. In this case, the voltage potential of the conductive film 11 may be fixed to be the ground potential by being connected to a source wiring 29 which will be described later.
(26) A DMOSFET (Double-Diffused MOSFET) 35 is formed in the low voltage element region 2. The DMOSFET 35 includes an n.sup.-type well region 13 and a p.sup.-type well region 15 which are formed to be spaced apart from each other on the surface of the n.sup.-type epitaxial layer 5. The n.sup.-type well region 13 is formed along the field insulating film 10, when viewed from the top, to surround the p.sup.-type well region 15.
(27) An n.sup.+-type drain region 14 having an impurity concentration higher than that of the n.sup.-well region 13 is formed on the surface of the n.sup.-type well region 13. In addition, an n.sup.+-type source region 17 is formed on the surface of the p.sup.-type well region 15 to surround a p.sup.+-type impurity region 16 which has an impurity concentration higher than that of the p.sup.-type well region 15. The outer periphery of the n.sup.+-type source region 17 is arranged at a position spaced inward from the outer periphery of the p.sup.-type well region 15 by a specified distance. For example, the n.sup.+-type source region 17 may be formed with the same concentration and depth as the n.sup.+-type drain region 14. In addition, the p.sup.+-type impurity region 16 is formed with the same depth as the n.sup.+-type source region 17.
(28) An annular field insulating film 12 is formed on the surface of the n.sup.-type epitaxial layer 5 in a region between the n.sup.-type well region 13 and the p.sup.-type well region 15. The field insulating film 12 may be formd as a LOCOS film of a rectangular annular shape when viewed from the top in the same process as the above-described field insulating film 10. The outer periphery of the field insulating film 12 is arranged on the periphery of the n.sup.+-type drain region 14, and the inner periphery of the field insulating film 12 is arranged at a position spaced outward from the outer periphery of the p.sup.-type well region 15 by a specified distance. The n.sup.+-type drain region 14 is formed in a region surrounded by the field insulating film 10 and the outer periphery of the field insulating film 12.
(29) A gate insulating film 18 is formed on the surface of the n.sup.-type epitaxial layer 5 to straddle a boundary between the n.sup.-type epitaxial layer 5 and the p.sup.-type well region 15. A gate electrode 19 is formed with the gate insulating film 18 interposed. The gate electrode 19 is formed to selectively cover a portion of the gate insulating film 18 and a portion of the field insulating film 12. For example, the gate electrode 19 may be formed with the same material and thickness as the conductive film 11. For example, the gate insulating film 18 may be a silicon oxide film formed by oxidizing the surface of the n.sup.-type epitaxial layer 5.
(30) A region in which the gate electrode 19 faces the p.sup.-type well region 15 via the gate insulating film 18 corresponds to a channel region 20 of the DMOSFET 35. Forming a channel in the channel region 20 is controlled by the gate electrode 19. First to fourth interlayer insulating films 21, 25, 27, and 36 are formed to cover the low voltage element region 2 entirely. The first to fourth interlayer insulating films 21, 25, 27, and 36 are configured as insulating films such as oxide films or nitride films. Although this embodiment only illustrates the first to fourth interlayer insulating films 21, 25, 27, and 36, fifth, sixth, or subsequent interlayer insulating films may be formed on the fourth interlayer insulating film 36.
(31) Low voltage contacts 23 and 24 are formed on the first interlayer insulating film 21. The low voltage contacts 23 and 24 include a drain contact 23 and a source contact 24 formed to penetrate through the first interlayer insulating film 21. In the following descriptions, the drain contact 23 and the source contact 24 may be collectively referred to as the low voltage contacts 23 and 24. The drain contact 23 is electrically connected to the n.sup.+-type drain region 14, and the source contact 24 is electrically connected to the p.sup.+-type impurity region 16 and the n.sup.+-type source region 17. The low voltage contacts may include a gate contact (not shown) electrically connected to the gate electrode 19.
(32) The second interlayer insulating film 25 and the third interlayer insulating film 27 are formed in that order on the first interlayer insulating film 21 to cover the low voltage contacts 23 and 24. Low voltage wirings 28 and 29 as an example of wirings in the present disclosure are selectively formed on the third interlayer insulating film 27 and are electrically connected to the low voltage contacts 23 and 24. As shown in
(33) In this embodiment, the drain wiring 28 and the source wiring 29 cross the element isolation well 7 in a width direction from the outside peripheral region to be drawn around onto the drain contact 23 and the source contact 24, and connected to the contacts 23 and 24, respectively. A voltage potential of the source wiring 29 may be fixed to a specified voltage potential, for example, a ground potential. For example, the source wiring 29 may be connected to the conductive film 11. In addition, for example, a voltage of about 5V to 100V may be applied to the drain wiring 28, and a voltage of about 0V to 30V may be applied to the gate wiring (not shown). As such, relatively low voltages are applied to the low voltage wirings. The fourth interlayer insulating film 36 is formed on the third interlayer insulating film 27 to cover the low voltage wirings 28 and 29 which are formed on the third interlayer insulating film 27.
(34) As an example of a wiring in the present disclosure, a high voltage wiring 30 is formed on the fourth interlayer insulating film 36. A voltage (for example, 400V to 600V) which is relatively higher than that of the low voltage wirings 28 and 29 is applied to the high voltage wiring 30. In this embodiment, the high voltage wiring 30 is formed in a straight line to cross the element isolation well 7 in a width direction as the low voltage element region 2 is divided into two parts. The high voltage wiring 30 is connected to individual parts of the high voltage element region 3 (e.g., a drain contact (not shown) in the high voltage element region 3).
(35) Layouts of the conductive film 11 are described below in more detail with reference to
(36) In a direction in which the element isolation well 7 intersects the high voltage wiring 30 at the intersection portion 31 (i.e., an extending direction of the element isolation well 7), the length of the conductive film 11 is longer than the length L.sub.1 of the intersection portion 31. On the other hand, in a direction in which the high voltage wiring 30 intersects the element isolation well 7 at the intersection portion 31 (i.e., an extending direction of the high voltage wiring 30), the length of the conductive film 11 (i.e., the width W.sub.2 of the conductive film 11) is shorter than the length L.sub.2 of the intersection portion 31 (i.e., W.sub.2<L.sub.2). As such, the conductive film 11 is formed such that an area S.sub.1 (i.e., W.sub.2L.sub.1 in this embodiment) of an intersection portion 34 in which the conductive film 11 and the high voltage wiring 30 intersect is smaller than an area S.sub.2 (i.e., L.sub.1L.sub.2 in this embodiment) of the intersection portion 31 in which the element isolation well 7 and the high voltage wiring 30 intersect (i.e., S.sub.1<S.sub.2).
(37) Next, as illustrated in the layout of
(38) In addition, the conductive film 11 may be formed such that the area S.sub.1 (i.e., W.sub.2L.sub.1 in this embodiment) of the intersection portion 34 in which the conductive film 11 and the high voltage wiring 30 intersect is equal to or larger than the area S.sub.2 (i.e., L.sub.1L.sub.2 in this embodiment) of the intersection portion 31 in which the element isolation well 7 and the high voltage wiring 30 intersect (i.e., S.sub.1S.sub.2). This may allow the conductive film 11 to reliably and entirely cover, via the field insulating film 10, a region where the element isolation well 7 is formed.
(39) Next, the conductive film 11 illustrated in the layout of
(40) As such, an area S.sub.3 (i.e., W.sub.2L.sub.3 in this embodiment) of a region, in which the conductive film 11 is formed, may be larger than the area S.sub.1 (i.e., W.sub.2L.sub.1 in this embodiment) of the intersection portion 34 of the conductive film 11 and the high voltage wiring 30, as illustrated in
(41) Although
(42) However, with the configurations of the semiconductor device 1, an effect by the electric field from the low voltage wirings 28 and 29 and the high voltage wiring 30 can be reduced by the conductive film 11. Specifically, since the conductive film 11 fixed at the ground potential is positioned to be closer to the low voltage wirings 28 and 29 and the high voltage wiring 30 than the element isolation well 7, the electric field from both of the high voltage wiring 30 and the low voltage wiring 28 and 29 can be effectively terminated by the conductive film 11.
(43) Thus, it is possible to prevent a field inversion which may be caused when the electric field from both of the low voltage wirings 28 and 29 and the high voltage wiring 30 attracts ions in the element isolation well 7 to the region directly below the field insulating film 10. As a result, it is possible to prevent a leakage current which may flow through a leak path formed across the element isolation well 7, thereby providing a semiconductor device with the more stable element isolation.
(44) In addition, when the conductive film 11 is formed in a band shape that forms a closed curve (as illustrated in
(45) As a result, it is possible to prevent the field inversion from being caused in the element isolation well 7 regardless of the wiring rules of the low voltage wirings 28 and 29 and the high voltage wiring 30, thereby further increasing a degree of freedom of a design rule for forming the wirings. Further, it is possible to efficiently use a semiconductor chip area and hence achieve a reduction in size of the semiconductor chip.
(46) A method of manufacturing the semiconductor device 1 is described below with reference to
(47)
(48) Once the silicon substrate 4 is epitaxially grown, the n-type impurities and the p-type impurities implanted into the silicon substrate 4 are diffused in a growth direction of the n.sup.-type epitaxial layer 5. Thus, the buried layer 6 and the p.sup.-type low isolation region 9 are formed to straddle the boundary between the silicon substrate 4 and the n.sup.-type epitaxial layer 5. Examples of the p-type impurities may include B (boron), Al (aluminum), and the like, and examples of the n-type impurities may include P (phosphorus), As (arsenic), and the like.
(49) Next, an ion implantation mask (not shown), which has openings selectively formed in a region where the p.sup.+-type well region 8 is to be formed as illustrated in
(50) Next, a hard mask 32, which has openings selectively formed in a region where the field insulating films 10 and 12 are to be formed, is formed on the n.sup.-type epitaxial layer 5. The field insulating films 10 and 12 configured as LOCOS films are then formed by subjecting the surface of the n.sup.-type epitaxial layer 5 to a thermal oxidation process through the hard mask 32. The hard mask 32 is removed after forming the field insulating films 10 and 12.
(51) As illustrated in
(52) A resist mask (not shown), which has openings selectively formed in a region where the conductive film 11 and the gate electrode 19 are to be formed as illustrated in
(53) Next, to remove unnecessary portions of the gate insulating film 18, a hard mask (not shown), which has openings in selective regions, is formed on the n.sup.-type epitaxial layer 5. Then, the unnecessary portions of the gate insulating film 18 are removed by performing etching through the hard mask. Thus, the gate insulating film 18 is formed. The hard mask is removed after forming the gate insulating film 18.
(54) As illustrated in
(55) Next, the p.sup.+-type impurity region 16 is formed in an inner region of the p.sup.-type well region 15. To form the p.sup.+-type impurity region 16, an ion implantation mask (not shown), which has an opening selectively formed in a region where the p+ type impurity region 16 is to be formed, is formed. P-type impurities are then implanted into the p.sup.-type well region 15 through the ion implantation mask. Thus, the p.sup.+-type impurity region 16 is formed in the inner region of the p.sup.-type well region 15. The ion implantation mask is removed after forming the p.sup.+-type impurity region 16.
(56) Next, the n.sup.+-type drain region 14 and the n.sup.+-type source region 17 are formed in the inner regions of the n.sup.-type well region 13 and the p.sup.-type well region 15, respectively. To form the n.sup.+-type drain region 14 and the n.sup.+-type source region 17, an ion implantation mask (not shown), which has openings in regions where the n.sup.+-type drain region 14 and the n.sup.+-type source region 17 are to be formed, is formed. N-type impurities are then implanted into the n.sup.-type well region 13 and the p.sup.-type well region 15 through the ion implantation mask. Thus, the n.sup.+-type drain region 14 and the n.sup.+-type source region 17 are formed. The ion implantation mask is removed after forming the n.sup.+-type drain region 14 and the n.sup.+-type source region 17.
(57) As illustrated in
(58) As illustrated in
(59) Next, the fourth interlayer insulating film 36 is formed on the third interlayer insulating film 27 to cover the low voltage wirings 28 and 29. The high voltage wiring 30 electrically connected to the high voltage element region 3 is then formed on the fourth interlayer insulating film 36. The semiconductor device 1 according to the first embodiment is manufactured through the above-described processes. As described above, according to the method of manufacturing the semiconductor device 1, the conductive film 11 and the gate electrode 19 of the DMOSFET 35 can be formed in the same process. Thus, it is possible to form the conductive film 11 and the gate electrode 19 of the DMOSFET 35 by changing the layout of the resist mask (as described with reference to
(60) In addition, in the manufacturing process of
(61) A semiconductor device 41 according to a second embodiment of the present disclosure will be described below with reference to
(62) In the second embodiment, the conductive film 42 is formed in the same layer as the drain contact 23 and the source contact 24, i.e., on the first interlayer insulating film 21. In this case, the conductive film 42 faces the element isolation well 7 via the first interlayer insulating film 21 and the field insulating film 10. The conductive film 42 may have a layout similar to the layouts described in
(63) The conductive film 42 may be formed with, for example, the same material and thickness as the drain contact 23 and the source contact 24. The conductive film 42 may be made of, for example, aluminum, copper, tungsten, or the like, and its thickness may be, for example, 0.4 m to 2.0 m. The voltage potential of the conductive film 42 may be fixed to be the same potential (for example, a ground potential) as the source wiring 29. In this case, the conductive film 42 may be formed to be integrally connected with the source wiring 29.
(64) As described above, the semiconductor device 41 according to the second embodiment can achieve the same effects as those of the semiconductor device 1 according to the first embodiment. In addition, in the semiconductor device 41, the conductive film 42 and the low voltage contacts 23 and 24 can be formed in the same process. Thus, it is possible to form the low voltage contacts 23 and 24 and the conductive film 42 by changing the layout of the resist mask (as described with reference to
(65) A semiconductor device 51 according to a third embodiment of the present disclosure will be described with reference to
(66) The high voltage wiring 52 is formed to be spaced apart by a specified distance from the low voltage element region 2 along the element isolation well 7. Thus, even with a configuration where the element isolation well 7 does not intersect the high voltage wiring 52, an effect by an electric field from the high voltage wiring 52 can be reduced by the conductive film 11. Although this embodiment illustrates that the conductive film 11 is formed in a rectangular annular shape when viewed from the top as in the first embodiment, the conductive film 11 may be formed along a region where at least the high voltage wiring 52 is formed.
(67) Specifically, as shown in
(68) A semiconductor device 61 according to a fourth embodiment of the present disclosure is described below with reference to
(69) The high voltage wiring 62 is formed to completely cover a portion of the field insulating film 10 along a region where the field insulating film 10 is formed. Thus, the high voltage wiring 62 is formed to follow the region where the field insulating film 10 is formed (also, a region where the element isolation well 7 is formed) and cover the field insulating film 10. With this configuration, an effect by an electric field from the high voltage wiring 62 can be reduced by the conductive film 11. Although this embodiment illustrates that the conductive film 11 is formed in a rectangular annular shape when viewed from the top as in the first embodiment, the conductive film 11 may be formed in at least a region where the high voltage wiring 52 faces the element isolation well 7. Therefore, the conductive film 11 may be formed to face the high voltage wiring 62 on the field insulating film 10 directly below the region where the high voltage wiring 62 is formed.
(70) Thus, although the high voltage wiring 62 is formed to completely cover a portion of the field insulating film 10 along the region where the field insulating film 10 is formed, it is possible to reliably prevent a field inversion from being caused in the element isolation well 7. Although the embodiments of the present disclosure are illustrated in the above, the present disclosure may be practiced in different manners. For example, although the first embodiment illustrates that the conductive film 11 is formed in a central portion of the field insulating film 10, the conductive film 11 may be formed at a position shifted in the extending direction of the high voltage wiring 30 as long as the conductive film 11 can be formed to cover some or all of the region where the element isolation well 7 is formed to the extent that it can prevent a field inversion in the element isolation well 7.
(71) In addition, although the first to fourth embodiments illustrates that the DMOSFET 35 is formed in the low voltage element region 2, the present disclosure is not limited thereto. For example, the DMOSFET 35 may be replaced with a CMOS (Complementary MOS), a BJT (Bipolar Junction Transistor), an IGBT (Insulated Gate Bipolar Transistor), a JFET (Junction Field Effect Transistor), a nonvolatile memory having a control gate and a floating gate, and the like.
(72) Further, various circuit elements such as capacitors, resistors and the like may be formed in the low voltage element region 2. Also, combinations of these semiconductor elements and circuit elements may constitute an integrated circuit such as a LSI (Large Scale Integration), SSI (Small Scale Integration), MSI (Medium Scale Integration), VLSI (Very Large Scale Integration), VLSI (Ultra-Very Large Scale Integration), or the like.
(73) Furthermore, although the first to fourth embodiments illustrate the p-type silicon substrate 4, the p-type silicon substrate 4 may be replaced with an n-type silicon substrate 4 having an inverted conductivity type. In this case, the conductivity types of other impurity regions are inverted.
(74) While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel methods and apparatuses described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.