FAN MODULE WITH VARIABLE PITCH BLADES
20180335046 ยท 2018-11-22
Assignee
Inventors
Cpc classification
F04D29/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/77
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C11/325
PERFORMING OPERATIONS; TRANSPORTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/362
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed herein is a fan module with variable pitch blades for a propulsion unit, the fan module comprising a rotor carrying the blades and comprising an inner shaft and an outer casing defining between them a space, a control device for controlling the pitch of the blades, and a feathering device for feathering the blades. The rotation of the rotor is guided by a bearing, and the module further comprises means for recovering and guiding a liquid lubricant of the bearing, with the recovery and guidance means being configured to recover and guide said lubricant from an axial upstream end of the casing, axially from upstream to downstream and radially from the inside to the outside, under the centrifugal effect.
Claims
1. A fan module with variable pitch blades for a propulsion unit with a longitudinal axis, the fan module comprising: a rotor carrying the variable pitch blades, and comprising an annular inner shaft and an annular outer casing extending around the shaft, wherein an axial upstream end of the shaft is connected to an axial upstream end of the casing, with the shaft and the casing defining between them an annular space; a control device for controlling the pitch of the variable pitch blades, the control device being situated in the annular space and comprising a load transfer bearing; and a feathering device for feathering the variable pitch blades, the feathering device being situated upstream of the load transfer bearing; wherein the rotation of the rotor is guided with respect to a housing by at least a first bearing situated in the vicinity of the axial upstream ends of the annular inner shaft and annular outer casing, said first bearing having an inner diameter that is less than the inner diameter of the load transfer bearing and said first bearing being situated upstream of the feathering device; and means for recovering and guiding a liquid lubricant of the first bearing, said recovery and guidance means being configured to recover and guide said lubricant from the axial upstream end of the annular outer casing, axially from upstream to downstream, and radially from the inside to the outside, under the centrifugal effect.
2. The fan module according to claim 1, wherein the recovery and guidance means comprise an annular inner deflector rigidly connected to the annular outer casing and an annular outer deflector rigidly connected to the control device, the outer deflector at least partially enclosing the inner deflector.
3. The fan module according to claim 2, wherein the annular outer deflector comprises a collar screwed into an outer synchronization ring of the control device, and a downstream face of the collar bears against an outer ring of the load transfer bearing and an upstream face of the collar bears against an axial retaining means.
4. The fan module according to claim 3, the downstream face comprises radial notches for passage of the lubricant, and an inner circumferential surface of the outer synchronization ring facing the outer ring of the load transfer bearing comprises axial notches for passage of the lubricant.
5. The fan module according to claim 1, wherein the rotation of the rotor is guided with respect to the housing by at least a second and a third bearing situated downstream of the load transfer bearing, said third bearing having an inner diameter greater than the inner diameter of the load transfer bearing.
6. The fan module according to claim 5, wherein at least one of said first, second, and third bearings is lubricated via a nozzle.
7. The fan module according to claim 6, wherein the third bearing guides the annular outer casing with respect to the housing, and wherein the third bearing is a rolling bearing comprising an outer ring and an inner ring separated by rolling elements, with said outer ring mounted in an annular crown attached to the housing and with said inner ring mounted on an annular platform attached to the casing.
8. The fan module according to claim 7, wherein the annular platform comprises a plurality of openings for passage of the lubricant.
9. The fan module according to claim 1, wherein the annular outer casing comprises a ring having support bases for the blades, and wherein the casing comprises, between two successive bases, an axial path for passage of the lubricant.
10. The fan module according to claim 1, wherein the first bearing is lubricated via a nozzle.
11. A fan module, comprising: a rotor carrying variable pitch blades and configured to move relative to a fixed housing, the rotor comprising an inner shaft centered on a longitudinal axis and an outer casing extending around said shaft, wherein an axial upstream end of said shaft is connected to an axial upstream end of said casing, with said shaft and said casing defining between them an annular space; a control device for controlling the pitch of the variable pitch blades, the control device being situated in the annular space and comprising a load transfer bearing; a feathering device for feathering the variable pitch blades, the feathering device being situated upstream of the load transfer bearing; at least one bearing configured to guide the rotation of the rotor with respect to the housing, the at least one bearing situated upstream of the load transfer bearing; and an annular inner deflector rigidly connected to the annular outer casing and an annular outer deflector rigidly connected to the control device, with the outer deflector at least partially axially overlapping the inner deflector; wherein the inner and outer deflector are configured to cooperate to recover and guide said lubricant from the axial upstream end of the annular outer casing, axially from upstream to downstream, and radially away from the longitudinal axis, under the centrifugal effect.
Description
DESCRIPTION OF THE DRAWINGS
[0028] The foregoing aspects and many of the attendant advantages of this disclosure will become more readily appreciated as the same become better understood by reference to the following detailed description, provided by way of a non-limiting example and with reference to the attached drawings, in which:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041]
[0042] By convention, in the present application, the terms upstream and downstream are defined with respect to the direction of movement of gases in the fan 1 (or propulsion unit 2). Similarly, by convention in the present application, the terms inner and outer, inside and outside are defined radially with respect to the longitudinal (or axial) axis X of the propulsion unit 2, which is in particular the axis of rotation of the rotors, compressors and turbines of the gas generator.
[0043] The rotation of the rotor 3 is guided with respect to the fixed housing 4 by means of a first bearing 7 situated upstream and at least a second and a third bearing 8, 9 situated downstream. The rotor 3 comprises an inner annular shaft 10 centered on the axis X, and an annular outer casing 11 centered on the axis X and extending around the shaft 10. An upstream axial end 12 of the shaft 10 is clamped to an upstream axial end 13 of the casing 11, the shaft 10 and the casing 11 defining therebetween an annular space 14 commonly called the oil enclosure.
[0044] According to the embodiment illustrated in the Figures, and in particular
[0045] More specifically, each blade 5 has a foot, for example in the form of a bulb-shaped fastener, this foot being rigidly attached to a pivot 18 mounted in a recess 19 of a base 20a protruding from the ring 16 in such a way as to rotate about a substantially radial axis Y by means of two roller bearings. With reference to
[0046] The feet of the blades 5 are covered by an outer annular envelope 21, centered on axis X, with substantially circular cross-section, the latter being substantially tangential to the downstream end of the cone 17, in order to ensure aerodynamic continuity. The pivot 18 of each blade 5 is isolated from the annular space 14 by means of a cover (not illustrated). The rolling bearings located in each recess 19 are generally lubricated with grease.
[0047] As a reminder, the diameter of the outer envelope 21 at the leading edge of the blades 5 is one of the components which makes it possible to determine the hub ratio.
[0048] The fan 1 comprises a control device 22 for controlling the pitch of the blades 5 (or inclination of the blades 5) about their axis Y, and more specifically the pitch angle of the blades 5 which corresponds, for a blade 5, to the angle, in a longitudinal plane perpendicular to the axis Y, between the chord of the blade 5 and the plane of rotation of the fan 1. The control device 22 is situated in the annular space 14.
[0049] The blades 5 are positioned in reverse thrust position in
[0050] The blades 5 are positioned in feathered position in
[0051] According to the embodiment illustrated in the Figures, and in particular
[0052] More specifically, the linear actuator 23 has a fixed body 25 attached to an annular support 26 (centered on axis X) of the fixed housing 4 and a moving body 27 that can move in translation with respect to the fixed body 25 along the axis X. The linear actuator 23 is advantageously hydraulic.
[0053] The control device 22 further comprises a load transfer bearing 28, more commonly known by the acronym LTB, rigidly connected to the moving body 27 and enabling the transmission of the linear movement initiated by the actuator. The load transfer bearing 28 is a rolling bearing (centered on the axis X) comprising an inner ring 29 securely mounted on an inner synchronization ring 30 (centered on the axis X) rigidly connected to the moving body 27 of the actuator 23, and an outer ring 31 securely housed in an outer synchronization ring 32 driving the pitch of the blades 5. The inner and outer rings 29, 31 define two races for the rolling elements 33 (in this case balls 33). The balls 33 are in radial contact with the outer ring 31 and in oblique contact with the inner ring 29.
[0054] The LTB can ensure the transmission of the movement initiated by the linear actuator 23 (connected to the housing 4, fixed frame of reference) to the rotating frame of reference (connected to the rotor 3). Having a linear actuator in a fixed frame of reference facilitates its supply with oil and reduces the masses in rotation.
[0055] The device 24 for transforming the linear movement into a rotary movement comprises, for each blade 5, a spherical joint 34 (commonly called a ball joint) with radial contact and a crank 35. The spherical joint 34 is securely mounted in a bracket 36 of the outer synchronization ring 32. The spherical joint 34 comprises a sphere having a radial hole, this sphere being enclosed in a housing formed by two facing half-spheres respectively defined in two half-rings. The crank 35 has a finger 37 at each end, projecting in opposite directions, one of the fingers 37 being mounted free to rotate and move in translation in the hole of the corresponding sphere along a (substantially radial) axis B the other being coupled to rotate with the pivot 18 of the corresponding blade 5 (for example by means of a spline connection). The axis B is offset with respect to the axis of rotation Y of the blade 5. The crank 35 multiplies the force required to adjust the pitch of the corresponding blade 5.
[0056] The linear movement of the moving body 27 of the actuator 23 enables synchronized adjusting of the pitch of the assembly of blades 5 via, in particular, the outer ring 31 of the load transfer bearing 28.
[0057] The fan 1 also comprises a device 38 for feathering the blades 5, in particular in the event of failure (or breakdown) of the control device 22, and, for example, a failure in the hydraulic supply of the linear actuator 23. As a reminder, the feathered position corresponds to a positive pitch generally equal to 90.
[0058] The feathering device 38 comprises at least one mechanism 39 having at least one lever 40 articulated about an axis A fixed with respect to the rotor 3. The lever 40 has a first end 41 situated outside of the space 14 and a second end 42 situated inside the space 14, a flyweight 43 being rigidly attached to the first end 41 and the second end 42 being coupled to the load transfer bearing 28. The flyweight 43 is capable, under the centrifugal effect, of being moved into a position (
[0059] According to the embodiment illustrated in
[0060] According to the embodiment illustrated in the Figures, and more specifically in
[0061] More specifically, as illustrated in
[0062] The cover 46 is curved and connected to a boss 55 of the casing 11, the boss 55 protruding radially towards the outside. The cover 46 is fixed to the boss 55 by means of three upstream screws 56 and three downstream screws 56 (
[0063] For each mechanism 39, the flyweight 43 is cylindrical with circular cross-section or another appropriate shape, situated between the arms 44 and fixed at opposite ends to the axis A by means of screws 59 (
[0064] As illustrated in
[0065] When the propulsion unit 2 operates in the normal way (no failure), the feathering device 38 is subordinate to the control device 22 for the pitch of the blades 5, and more specifically to the linear actuator 23. It should be noted that when the blades 5 are in the reverse thrust position, the flyweights 43 of the mechanisms 39 of the feathering device 38 of the blades 5 are close to and/or in contact with the casing 11 of the rotor 3 (
[0066] In the event of failure (the need to position the blades 5 in the feathered position), for example a failure in the hydraulic supply of the linear actuator 23, the control device 22 of the pitch of the blades 5 then becomes subordinate to the feathering device 38, and more specifically the flyweights 43 which, under the centrifugal effect, are located close to and/or in contact with the cone 17 (
[0067] The rotation of the rotor 3 is guided with respect to the fixed housing 4 by at least a first bearing 7 situated upstream and at least a second and a third bearing 8, 9 situated downstream. The first, second and third bearings 7, 8, 9 have an outer diameter greater than the inner diameter of the support 26 under the linear actuator 23. The second and third bearings 8, 9 have an outer diameter greater than the outer diameter of the first upstream bearing 7.
[0068] Such an arrangement and dimensioning of the bearings 7, 8, 9 makes it possible to radially have a more compact annular space 14 (or oil enclosure), and thus to minimize the hub ratio, without however degrading the mechanical characteristics of the fan 1. On the other hand, this architecture makes it possible to significantly improve the dynamic equilibrium of the rotor 3. This improvement is explained in particular by the arrangement of the bearings 7, 8, 9 with respect to the resulting force which includes in particular the forces generated by the masses moving in rotation around the axis X (and in particular the mass of the control device 22 of the blades 5, the mass of the feathering device 38 of the blades 5 and the mass of the pivots 18 of the blades 5).
[0069] According to the embodiment illustrated in the Figures and in particular in
[0070] The first and second bearings 7, 8 enable more precise guiding of the rotation of the shaft 10 of the rotor 3 with respect to the fixed housing 4.
[0071] The first bearing 7 is situated close to the axial upstream ends 12, 13 of the casing 11 and of the shaft 10, and in other words the first bearing 7 is upstream from the linear actuator 23, the load transfer bearing 28 and the mechanisms 39 of the feathering device 38 of the blades 5. The inner diameter of the first bearing 7 is greater than the outer diameter of the shaft 10 under the linear actuator 23. The first bearing 7 has an inner diameter less than the inner diameter of the load transfer bearing 28. The first bearing 7 is a rolling bearing (centered on the axis X) comprising an inner ring 67 mounted on an annular base 68 (centered on the axis X) attached to the shaft 10, and an outer ring 69 housed in the upstream section 63 of the support 26. The inner and outer rings 67, 69 define a race for the rolling elements 70 (in this case cylindrical rollers 70). The first bearing 7 is thus able to essentially support radial loads.
[0072] The second bearing 8 is situated downstream of the linear actuator 23 and upstream of the reducer 6. The inner diameter of the second bearing 8 is greater than the outer diameter of the first bearing 7. The second bearing 8 is a rolling bearing (centered on the axis X) comprising an inner ring 71 mounted on an annular seat 72 (centered on the axis X) attached to the shaft 10, and an outer ring 73 housed in an annular attachment 74 (centered on the axis X) clamped to the fixed housing 4. The inner and outer rings 71, 73 define a race for the rolling elements 75 (in this case balls 75). The balls are in radial contact with the inner and outer rings 71, 73. The second bearing 8 is thus able to support radial and axial loads.
[0073] The third bearing 9 enables more precise guiding of the rotation of the casing 11 of the rotor 3 with respect to the fixed housing 4.
[0074] The third bearing 9 is situated downstream of the control device 22 of the pitch of the blades 5 and upstream of the reducer 6. The inner and outer diameters of the third bearing 9 are greater than the outer diameter of the second bearing 8. The third bearing 9 has an inner diameter greater than the inner diameter of the load transfer bearing 28. The third bearing 9 is a rolling bearing (centered on the axis X) comprising an inner ring 76 mounted on an annular platform 77 (centered on the axis X) clamped on the support ring 16 of the blades 5, and an outer ring 78 housed in a crown 79 (centered on the axis X) clamped to the fixed housing 4. The inner and outer rings 76, 78 define a race for the rolling elements 80 (in this case rollers 80). In the same way as for the first bearing 7, the third bearing 8 it essentially capable of supporting radial loads.
[0075] It should be noted that each of the rings of the bearings (first bearing 7, second bearing 8 and third bearing 9) is axially stopped at one of its ends by a shoulder and at its opposite end by removable axial retaining means such as a circlip.
[0076] According to the embodiment illustrated in the Figures, the bearings (first bearing 7, second bearing 8, third bearing 9 and load transfer bearing 28) are lubricated using a liquid lubricant such as oil. Advantageously, each of the rolling bearings 7, 8, 9, 28 mentioned above is lubricated via a nozzle.
[0077] For reasons of clarity, the nozzles and the supply ducts are not illustrated in the Figures. The first bearing 7 is, for example, lubricated via a nozzle located downstream of the first bearing 7 and fixed to the upstream section 63. The second bearing 8 is, for example, lubricated via a nozzle located upstream of the second bearing 8 and fixed to the attachment 74. The third bearing 9 is, for example, lubricated via a nozzle located downstream of the third bearing 9 and 6 fixed to the crown 79. The load transfer bearing 28 is, for example, lubricated by a nozzle located upstream of the moving body 27 and attached to the inner synchronization ring 30, the lubricant being routed to the load transfer bearing 28 by means of recovery and guidance means 81. It should also be noted that for the load transfer bearing 28, the duct supplying the nozzle is telescopic and located between the moving body 27 of the actuator 23 and the inner synchronization ring 30.
[0078] According to the embodiment illustrated in the Figures, the fan 1 comprises means 81 for recovering and guiding the lubricant of the bearings 7, 8, 9, 28, the recovery and guidance means 81 being configured to recover and guide the lubricant from the axial upstream end 13 of the casing 11, axially from upstream to downstream and radially from the inside to the outside, under the centrifugal effect.
[0079] The evacuation of the lubricant injected into the space 14 (oil enclosure) via the various nozzles is common, so as to minimize the components of the hydraulic circuit (in particular the pumps). The evacuation of the lubricant is achieved via evacuation means 93, schematically illustrated in
[0080] The recovery and guidance means 81 comprise an annular inner deflector 82 (centered on the axis X) clamped on the casing 11 and an annular outer deflector 83 (centered on the axis X) rigidly attached to the control device 22 of the blades 5, the outer deflector 83 being capable of enclosing, more or less, the inner deflector 82 (totally or partially overlapping), depending on the position of the moving body 27 of the actuator 23.
[0081] More specifically, the outer deflector 83 comprises a threaded annular collar 84, externally screwed into the outer synchronization ring 32 of the control device 22 so as to fix the outer ring 31. The collar 84 comprises a downstream face 94 bearing against the outer ring 31 of the load transfer bearing 28 and an upstream face 95 which bears against the axial retaining means 85 (for example, a snap ring on rotation of the collar in the present case).
[0082] In order to allow the flow of the lubricant into the space 14, as illustrated in
[0083] As illustrated in
[0084] With reference to
[0085] In order to avoid the lubricant being trapped (or stored) in the cavities 57 and so as not to create imbalances harmful to the dynamic equilibrium of the rotor 3 of the fan 1, for each mechanism 39 of the feathering device 38 of the blades 5, a drain 92 collects the lubricant present in the corresponding cavity 57 then evacuates it into a downstream portion of the space 14. In this case each drain 92 has a circular cross-section, inclined from the inside towards the outside, in order to facilitate the flow of the lubricant. Each drain 92 evacuates the lubricant into the space 14 downstream of the support ring 16 of the blades 5.
[0086] An alternative embodiment is illustrated in
[0087] It should be noted that the examples illustrated in the Figures are not limiting, as the feathering device 38 of the blades 5 according to the disclosure could, for example, be incorporated with the rotor of a propeller of a turboprop engine or with the rotor of each of two propellers of a turbo machine comprising contra-rotating propellers, more commonly known as an open rotor. As used herein, the term fan also covers the propeller or propellers of such turbomachines.
[0088] Such a feathering device 38 applies more generally to any turbomachine comprising a device for controlling the pitch of the blades, for which a feathering device is necessary.