METHOD AND SYSTEM FOR RESOURCE TREATMENT OF REVERSE OSMOSIS CONCENTRATED BRINE BY BIPOLAR MEMBRANE ELECTRODIALYSIS
20240336508 · 2024-10-10
Inventors
- Xudong WANG (Shaanxi, CN)
- Haibing TANG (Shaanxi, CN)
- Bitao XU (Shaanxi, CN)
- Lei Wang (Shaanxi, CN)
- Licheng CHEN (Shaanxi, CN)
- Yongtao LV (Shaanxi, CN)
Cpc classification
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D61/025
PERFORMING OPERATIONS; TRANSPORTING
B01D61/445
PERFORMING OPERATIONS; TRANSPORTING
C02F5/02
CHEMISTRY; METALLURGY
C02F9/00
CHEMISTRY; METALLURGY
B01D2325/02834
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F9/00
CHEMISTRY; METALLURGY
Abstract
Disclosed are a method and system for resource treatment of a reverse osmosis concentrated brine (ROC) by bipolar membrane electrodialysis. The method includes: adding a calcium-magnesium precipitant to ROC, and mixing, to remove hardness; filtering a resulting mixture through diatomaceous earth, to intercept an organic matter and a precipitate; adjusting a resulting filtrate to be acidic with a pH adjuster; feeding a resulting acidic filtrate in an electro-Fenton reaction device, and subjecting the resulting acidic filtrate to oxidation under an acidic environment, such that a chemical oxygen demand removal rate is not less than 97%; subjecting a resulting effluent from the electro-Fenton reaction device to fine filtration with a polypropylene microporous filter, to obtain a fine filtrate; and introducing the fine filtrate into a bipolar membrane electrodialysis device, and performing the bipolar membrane electrodialysis, to generate an acid and an alkali under the action of an external electric field.
Claims
1. A method for resource treatment of a reverse osmosis concentrated brine (ROC) by bipolar membrane electrodialysis, comprising the steps of (a) adding a calcium-magnesium precipitant to the ROC, and mixing, to remove hardness; (b) filtering a resulting mixture after removing hardness through diatomaceous earth, which is realized by forming a filter membrane, to intercept an organic matter and a precipitate; (c) adjusting a resulting filtrate to be acidic with a pH adjuster; (d) feeding a resulting acidic filtrate into an electro-Fenton reaction device, and subjecting the resulting acidic filtrate to oxidation under an acidic environment therein, such that a chemical oxygen demand removal rate of the ROC is not less than 97%; (e) subjecting a resulting effluent from the electro-Fenton reaction device to fine filtration with a polypropylene (PP) microporous filter, to obtain a fine filtrate; and (f) introducing the fine filtrate into a bipolar membrane electrodialysis device, and performing the bipolar membrane electrodialysis, to generate an acid and an alkali under the action of an external electric field.
2. The method as claimed in claim 1, wherein in step (a), the calcium-magnesium precipitant comprises NaOH and Na.sub.2CO.sub.3, the NaOH is added in an amount of 0.1% to 2.0%, and the Na.sub.2CO.sub.3 is added in an amount of 0.2% to 0.6%; and after a precipitation is conducted for 20 min to 50 min, a resulting system is adjusted to a pH value of 11 to 12.
3. The method as claimed in claim 1, wherein in step (b), the diatomaceous earth has a particle size of 6 ?m to 25 ?m and is added in an amount of 0.8 g/L to 1.0 g/L; and the filter membrane is formed on a surface of a filter element by bridging after continuously cycling for 5 min to 10 min, and the ROC after removing hardness is introduced by switching a valve to continuously intercept the precipitate.
4. The method as claimed in claim 1, wherein in step (c), the pH adjuster is derived from the acid and the alkali regenerated from the resource treatment of the ROC by the bipolar membrane electrodialysis, and a residence time is in a range of 10 min to 20 min; and the resulting filtrate is adjusted to have a pH value of 2 to 4.
5. The method as claimed in claim 1, wherein in step (d), the electro-Fenton reaction device has a voltage of 10 V to 30 V, a pH value of 2.5 to 3.5, and an electrolysis time of 20 min to 100 min.
6. The method as claimed in claim 1, wherein in step (e), a microporous filter membrane in the PP microporous filter has a pore size of 0.2 ?m to 1.0 ?m.
7. The method as claimed in claim 1, wherein in step (f), the bipolar membrane electrodialysis device has a flow rate controlled at 60 L/h to 240 L/h and a direct current voltage applied to each group of membranes at 1 V to 3 V.
8. The method as claimed in claim 7, wherein the bipolar membrane electrodialysis is performed by the steps of f1, adding the ROC with an initial mass concentration of 3.5% to 20% into a feed liquid storage tank of the bipolar membrane electrodialysis device, adding a Na.sub.2SO.sub.4 solution with an initial mass concentration of 1% to 3% into an electrode liquid storage tank, adding a sulfuric acid solution with an initial mass concentration of 1% to 5% into an acid storage tank, and adding a sodium hydroxide solution with an initial mass concentration of 1% to 5% to an alkali storage tank; f2, increasing a water flow pressure of an ROC circulating water, an electrode liquid circulating water, an acid liquid circulating water, and an alkali liquid circulating water in a balanced manner to not more than 3.0 bar separately; and f3, performing circulation for 10 min to 20 min at a constant voltage and a limited current of 10 A to 15 A.
9. A system for resource treatment of an ROC by bipolar membrane electrodialysis applicable to the method as claimed in claim 1, comprising a hardness removal device, a diatomaceous earth filter, a pH adjusting tank, the electro-Fenton reaction device, the PP microporous filter, and the bipolar membrane electrodialysis device, all of which are sequentially communicated, wherein a water outlet pipe of the hardness removal device and a water outlet pipe of the pH adjusting tank each are in communication with the bipolar membrane electrodialysis device.
10. The system as claimed in claim 9, wherein the bipolar membrane electrodialysis device adopts a bipolar membrane electrodialysis membrane stack having a BP-A-C configuration-based one-cavity and multi-chamber plate frame structure, and comprises a salt chamber, an alkali chamber, an acid chamber, and an electrode chamber, wherein the salt chamber is communicated with the feed liquid storage tank, a liquid storage tank, and a dilute liquid storage tank, respectively; the alkali chamber is communicated with the alkali storage tank, a deionized water replenishing tank, and an alkali product storage tank, respectively; the acid chamber is communicated with the acid storage tank, the deionized water replenishing tank, and an acid product storage tank, respectively; and the electrode chamber communicates with the electrode liquid storage tank to form a circulation loop.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The accompanying drawings described here are provided for further understanding of the present disclosure, constitute a part of this disclosure, but do not constitute inappropriate limitations to the present disclosure.
[0037]
[0038]
[0039]
[0040]
[0041] In
[0042] In
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0043] The present disclosure is described in detail below in conjunction with the accompanying drawings and specific examples. Exemplary examples and description of the present disclosure are intended to explain the present disclosure herein, but are not intended to limit the present disclosure.
[0044] As shown in
[0045] The PP microporous filter 6 is made of polytetrafluoroethylene, and has a filter element length of 500 mm and a pore size of 0.22 ?m.
[0046] The inert anode and cathode in an electrolytic cell of the electro-Fenton reaction device 5 each adopt a titanium electrode, a titanium alloy electrode, or a graphite electrode, and each have a flat, columnar, or porous configuration.
[0047] The ROC in the ROC storage tank 1 passes through the hardness removal device 2 to remove hardness, is filtered through the diatomaceous earth filter 3, adjusted to a suitable pH value in the pH adjusting tank 4, oxidized in the electro-Fenton reaction device 5, subjected to fine filtration with the PP microporous filter 6, and then electrolyzed in the bipolar membrane electrodialysis device 7 to generate acid and alkali.
[0048] An electrode liquid storage tank 9, an acid storage tank 10, a liquid storage tank 11, and an alkali storage tank 12 are in cyclic communication with the bipolar membrane electrodialysis membrane stack 8, and the bipolar membrane electrodialysis membrane stack 8 is connected to the DC power supply 15. An outlet side of the storage tank is connected to a magnetic pump 13, and an inlet side thereof is connected to the bipolar membrane electrodialysis membrane stack 8. An inlet side of the magnetic pump 13 is connected to the storage tank, and an outlet side thereof is connected to the bipolar membrane electrodialysis membrane stack 8, with a rotameter 14 and a valve 16 that are disposed therebetween. An inlet side of the bipolar membrane electrodialysis membrane stack 8 is connected to the magnetic pump 13; an outlet side thereof is connected to the storage tank, and an outlet end thereof is provided with a cooler to control a solution temperature. A distribution box is connected to the magnetic pump 13 and a DC power supply 15, and the DC power supply 15 is connected to positive and negative electrodes of the bipolar membrane electrodialysis membrane stack 8.
[0049] As shown in
[0050] The bipolar membrane electrodialysis membrane stack 8 is in a BP-A-C configuration-based one-cavity and multi-chamber plate frame structure, and includes a salt chamber, an alkali chamber, an acid chamber, and an electrode chamber; the salt chamber is communicated with a feed liquid storage tank 17, a liquid storage tank 11, and a dilute liquid storage tank 21, respectively; the alkali chamber is communicated with an alkali storage tank 12, a deionized water replenishing tank 18, and an alkali product storage tank 21, respectively; the acid chamber is communicated with an acid storage tank 10, the deionized water replenishing tank 18, and an acid product storage tank 19, respectively; and the electrode chamber communicates with the electrode liquid storage tank 9 to form a circulation loop.
[0051] The feed liquid storage tank 17 and the deionized water replenishing tank 18 are connected to the salt chamber and the acid/alkali chambers of the bipolar membrane electrodialysis membrane stack 8, respectively, and the flow rate is controlled by the magnetic pump 13 and the rotameter 14 provided on a circulation pipeline. An acid chamber output liquid and an alkali chamber output liquid are communicated with the acid storage tank 10 and the alkali storage tank 12, respectively, and acid and alkali circulation loops are formed through circulation pipeline(s) and the bipolar membrane electrodialysis membrane stack 8, respectively. The electrode liquid storage tank 9 is communicated with the bipolar membrane electrodialysis membrane stack 8, thereby forming an electrode liquid circulation loop. A salt chamber output liquid is communicated with the liquid storage tank 11, and a feed liquid circulation loop is formed through circulation pipeline(s) and the bipolar membrane electrodialysis membrane stack 8. A product acid in the acid storage tank 10 and a product alkali in the alkali storage tank 12 are discharged to the acid product storage tank 19 and the alkali product storage tank 21 through the valve 16, respectively. A dilute liquid in the liquid storage tank 11 is discharged to the dilute liquid storage tank 20 through the valve.
[0052] The magnetic pump 13, valve 16, and rotameter 14 are provided on each circulation pipeline.
[0053] As shown in
[0054] Step a: the ROC is introduced into the hardness removal device 2, and a reagent is added thereto, and a resulting mixture is mixed by stirring, in which the hardness removal device is a mixing reaction tank, NaOH and Na.sub.2CO.sub.3 are added thereto as the calcium-magnesium precipitant (i.e., the reagent), the NaOH is added in an amount of 0.1% to 2.0%, and the Na.sub.2CO.sub.3 is added in an amount of 0.2% to 0.6%; and a resulting system after removing hardness is adjusted to a pH value of 11 to 12 after the precipitation is conducted for 20 min to 50 min.
[0055] The reagent (i.e., the calcium-magnesium precipitant) fully reacts with ROC to form insoluble calcium carbonate and magnesium hydroxide precipitates to remove incompletely precipitated calcium and magnesium, thereby removing not less than 99% of hardness.
[0056] Step b: a resulting mixture after removing hardness in step a is filtered through the diatomaceous earth filter 3, which is realized by forming a filter membrane on a surface of diatomaceous earth, so as to intercept an organic matter and a precipitate.
[0057] The diatomaceous earth has a particle size of 6 ?m to 25 ?m, and the diatomaceous earth is added in an amount of 0.8 g/L to 1.0 g/L; a circulation pump is turned on to send the prepared slurry into the filter. Depending on the pressure of a water pump (working pressure at 0.3 MPa to 0.6 MPa), a part of the diatomaceous earth is retained by the filter element and adheres to its surface. Generally, after 5 min to 10 min of continuous circulation, bridges are formed on the surface of the filter element to form a filter membrane. The valve is switched to introduce the ROC after removing hardness, and the precipitate is continuously intercepted. When the pump has an outlet pressure of 0.65 MPa and a flow rate lower than 1.5 m.sup.3/h, the cycle ends to enter a backwashing stage.
[0058] Step c, a filtrate filtered through the diatomaceous earth filter 3 is introduced into the pH adjusting tank 4, and hydrochloric acid or sulfuric acid is added into the pH adjusting tank 4 to adjust the filtrate to be acidic.
[0059] The pH adjusting tank 4 is configured to continuously adjust and stabilize the pH value of the filtrate passing through the diatomaceous earth filter. A pH adjuster used is derived from the acid and the alkali regenerated from the resource treatment of the ROC by the bipolar membrane electrodialysis, and a residence time in the pH adjusting tank 4 is in a range of 10 min to 20 min; and the acidic filtrate after acid treatment in the pH adjusting tank 4 has an optimal pH value of 2 to 4.
[0060] Step d: the acidic filtrate treated in the pH adjusting tank enters the electro-Fenton reaction device 5, and in an acidic environment Fe.sup.2+ which is produced by the plate itself after energization reacts rapidly with H.sub.2O.sub.2 to generate highly active hydroxyl radicals (.Math.OH), wherein the .Math.OH could continuously and effectively cause COD, ammonia nitrogen and other pollutants to directly lose their electrons and be oxidized, such that the COD removal rate is not less than 97%.
[0061] The inert anode and cathode of an electrolytic cell of the electro-Fenton reaction device 5 may be titanium electrode(s), titanium alloy electrode(s), or graphite electrode(s), and their configuration may be flat, columnar or porous. The electrolysis is conducted by a regulated DC power supply with a voltage of 10 V to 30 V at a pH value of 2.5 to 3.5 for 20 min to 100 min.
[0062] The electro-Fenton reaction device 5 is provided with two reaction zones, which are a reduction internal electrolysis reaction tank and a Fenton oxidation reaction tank. The reaction tanks are separately provided with a filler, and the device has a dimension: 1000?600?1800 (length?width?height, mm). The principle of device is to electrolyze the ROC entering the reduction internal electrolysis reaction tank under the condition of energization. The ROC has a residence time of 0.5 h to 1 h in the reduction internal electrolysis reaction tank, and has a residence time of 0.5 h to 2 h in the Fenton oxidation reaction tank. O.sub.2 is reduced by electrons at the cathode to generate H.sub.2O.sub.2, and H.sub.2O.sub.2 further reacts rapidly with Fe.sup.2 in the solution to generate active hydroxyl radicals (.Math.OH). The active .Math.OH reacts with macromolecular organic matters in the Fenton oxidation reaction tank, thereby destroying a molecular structure of the organic matters, such that the refractory organic matters are converted into CO.sub.2, H.sub.2O, and small organic molecules to obtain degraded wastewater.
[0063] Step e: an effluent from the electro-Fenton reaction device 5 is subjected to fine filtration with the PP microporous filter 6, wherein a microporous filter membrane in the PP microporous filter 6 has a pore size of 0.2 ?m to 1.0 ?m, to obtain a treatment liquid that meets the requirements for entering the bipolar membrane electrodialysis modules.
[0064] Step f: the filtrate after fine filtration with the PP microporous filter 6 is introduced into the bipolar membrane electrodialysis device 7. Na.sup.+, K.sup.+, NH.sub.4.sup.+, SO.sub.4.sup.2?, Cl.sup.?, NO.sub.3.sup.? in the raw material chamber pass through the cation exchange membrane and anion exchange membrane to enter the alkali chamber and acid chamber under the action of an external electric field, respectively, and then combines with H.sup.+ and OH.sup.? dissociated from the water by bipolar membrane to generate the acid and alkali.
[0065] The bipolar membrane electrodialysis device 7 is in a BP-A-C configuration-based one-cavity and multi-chamber plate frame structure, which consists of a membrane stack, a magnetic pump, a liquid storage tank, a distribution box, and a regulated DC power supply. The membrane stack is composed of an electrode region, an anion exchange membrane, a cation exchange membrane, a bipolar membrane, and a compression device. In the membrane stack, a number of membrane groups could be freely increased or decreased with the amount of solution to be treated, a flow rate is controlled at 60 L/h to 240 L/h, and a DC voltage applied to each group of membranes is in a range of 1 V to 3 V.
[0066] The electrode region adopts a ruthenium-coated titanium electrode, the anion and cation exchange membranes are both a perfluorosulfonic acid membrane (Nafion?), and the bipolar membrane is a BP-1 bipolar membrane. The bipolar membrane electrodialysis includes/consists of the following steps: [0067] f1, adding the ROC with an initial mass concentration of 3.5% to 20% into a feed liquid storage tank of the bipolar membrane electrodialysis device, adding a Na.sub.2SO.sub.4 solution with an initial mass concentration of 1% to 3% into an electrode liquid storage tank, and adding a sulfuric acid solution with an initial mass concentration of 1% to 5% into an acid storage tank, and adding a sodium hydroxide solution with an initial mass concentration of 1% to 5% to an alkali storage tank.
[0068] In some embodiments, the ROC includes the following main anions: Cl.sup.? (19.8 g/L), SO.sub.4.sup.2? (18.5 g/L), and NO.sub.3.sup.? (1.2 g/L), and the following main cations: Na.sup.+ (23.2 g/L), NH.sub.4.sup.+ (3.9 g/L), Ca.sup.2+ (2.7 g/L), Mg.sup.2+ (1.4 g/L), and K.sup.+ (0.8 g/L). [0069] f2, while turning on the pump, slowly opening valves of an acid chamber circulating water, an alkali chamber circulating water, and an electrode water, such that a water flow pressure of the three-way water flow increases in a balanced manner, wherein all pipeline connections must be arranged in a bottom inlet and top outlet manner; a pressure generated by the water flow is not more than 3.0 bar, and the electrode liquid flows into the cathode chamber and anode chamber in sequence, and enters a closed circuit circulation; [0070] f3, running on the closed circuit circulation for 10 min to 20 min; after a flow rate of each water flow in the device reaches balance and stability, removing air bubbles in the membrane stack, turning on the DC power supply and operating in a constant-voltage and limited-current mode, wherein the current is limited to 10 A to 15 A, and a required current is preset (the current is generally in a range of 0 A to 10 A determined by a current density);
[0071] f4, under the action of a DC electric field, dissociating H.sub.2O in an interface layer of the bipolar membrane into H.sup.+ and OH.sup.? which migrate to the acid chamber and alkali chamber, respectively, where the H.sup.+ and negatively-charged salt ions passing through the anion exchange membranes form mixed acid in the acid chamber; and OH.sup.? and positively-charged salt ions passing through the cation exchange membranes form mixed alkali in the alkali chamber; and
[0072] f5, by setting the salt chamber, acid chamber, and alkali chamber in a continuous operation mode, controlling inlet and outlet flow rates of the acid chamber, alkali chamber, and salt chamber, as well as a circulation flow rate of the solution in each chamber in the membrane stack; wherein under the condition that an acid/alkali concentration reaches a certain value, the prepared acid/alkali is continuously pumped into the acid/alkali storage tank, while deionized water is also continuously pumped into a bipolar membrane electrodialysis (BMED) membrane stack; under the condition that a concentration of the feed liquid drops to a certain value, a new feed liquid is introduced immediately for replacement to ensure the continuous preparation of acid and alkali.
[0073] A principle of an embodiment of the present disclosure is shown in
[0074] The present disclosure is further described below in conjunction with different examples.
Example 1
[0075] ROC had a water quality shown in Table 1 and was treated through the following steps.
[0076] (1) The ROC was introduced into a hardness removal device 2, and a softening agent was added, wherein the softening agent consisted of 0.2% NaOH and 0.3% Na.sub.2CO.sub.3, and the NaOH and Na.sub.2CO.sub.3 were added gradually with stirring. The stirring was conducted at 100 r/min for 1 h. After leaving to stand, a resulting mixture was filtered and the precipitate was filtered out, and a pH value of a resulting filtrate was adjusted to 11 to 12 to remove incompletely precipitated calcium and magnesium, thus realizing a hardness removal rate of not less than 99%. The agent reacted fully with ROC to form insoluble calcium carbonate and magnesium hydroxide precipitates. The water quality indicators of an effluent obtained from the hardness removal unit were shown in Table 2.
[0077] (2) The effluent from step (1) was introduced into a diatomaceous earth filter 3, and a prepared 0.9 g/L diatomaceous earth slurry was added into the filter through a circulating pump; relying on a 0.6 MPa pressure of the circulation pump, a part of the diatomaceous earth could bridge on a surface of the filter to form a filter membrane, generally by 8 min of continuous circulation; and a valve was switched to introduce the ROC after hardness removal, such that the precipitate and some organic matters were continuously intercepted. The water quality indicators of an effluent from the primary filtration unit were shown in Table 2.
[0078] (3) The filtrate obtained in step (2) was introduced into a pH adjusting tank 4 with a residence time of 10 min; and hydrochloric acid or sulfuric acid was added thereto to adjust the filtrate to be acidic, with a pH value of 4. The water quality indicators of an effluent from the pH adjusting unit were shown in Table 2.
[0079] (4) The acidic filtrate obtained in step (3) was pumped into an electro-Fenton reaction device 5, and the ROC in a reduction internal electrolysis reaction tank was subjected to electrolysis under the condition of energization at a voltage of 15 V with a pH value of 3.5 for 80 min. O.sub.2 was reduced by electrons at the cathode to generate H.sub.2O.sub.2, and the H.sub.2O.sub.2 further reacted rapidly with Fe.sup.2+ in the solution to generate active hydroxyl radicals (.Math.OH). The active .Math.OH reacted with macromolecular organic matters in the Fenton oxidation reaction tank, thereby destroying a molecular structure of the organic matters, such that the refractory organic matters were converted into CO.sub.2, H.sub.2O, and small organic molecules, thereby reducing the COD to not more than 40 mg/L. The water quality indicators of an effluent from the electro-Fenton unit were shown in Table 2.
[0080] (5) The effluent obtained in step (4) was then subjected to fine filtration with a PP microporous filter 6 to obtain a treatment liquid that met the requirements for entering the bipolar membrane electrodialysis modules. The water quality indicators of an effluent passing through the microporous fine filtration unit were shown in Table 2.
[0081] (6) The effluent obtained in step (5) was introduced into a salt chamber of a bipolar membrane electrodialysis membrane stack 8, wherein a feed liquid chamber, an acid chamber, and an alkali chamber adopted the intermittent operation mode, as shown in
TABLE-US-00001 TABLE 1 Water quality indicators of ROC Water quality indicators Example 1 Example 2 Example 3 SN of ROC Value (mg/L) 1 COD(mg/L) 1526.48 2022.59 3816.2 2 Alkalinity (mg/L) 2531.44 3354.12 6328.6 3 Total water hardness 6101.68 8084.73 15254.2 (mg/L) 4 DOC(mg/L) 164.8 218.36 412 5 pH 6.96 7.47 8.26 6 Chromaticity (times) 6736 8925.2 16840 7 TDS(mg/L) 43280 57346 108200 8 Cl.sup.?(mg/L) 19890.6 26355.05 49726.5 9 SO.sub.4.sup.2?(mg/L) 18524.88 24545.47 46312.2 10 Ca.sup.2+(mg/L) 2710.92 3591.97 6777.3 11 Mg.sup.2+(mg/L) 1438 1905.35 3595 12 K.sup.+(mg/L) 834.28 1105.42 2085.7 13 Na.sup.+(mg/L) 23154.52 30679.74 57886.3 14 NH.sub.4.sup.+(mg/L) 3868.68 5126.00 9671.7 15 NO.sub.3.sup.?(mg/L) 1233.8 1634.79 3084.5
TABLE-US-00002 TABLE 2 Water quality indicators of ROC after treatment in each unit in Example 1 Treatment unit Bipolar Hardness pH Electro-Fenton membrane removal Diatomaceous adjusting reaction electrodialysis Item device earth filter tank device device COD(mg/L) 1352.81 1339.28 1312.49 33.74 1.01 Alkalinity (mg/L) 2711.62 2684.50 30.81 24.96 0.74 Total water 81.34 80.52 78.90 74.16 2.22 hardness (mg/L) DOC(mg/L) 157.6 132.02 129.37 1.60 0 pH 10.59 9.88 2.33 2.19 6.37 Chromaticity 4652 3956 2876 44 1 (dilution times) TDS(mg/L) 34226 33883.74 33206.06 30213.6 906.40 Cl.sup.?(mg/L) 19293.88 19100.94 18718.92 17595.78 527.87 SO.sub.4.sup.2?(mg/L) 17969.13 17789.43 17433.64 16387.62 491.62 Ca.sup.2+(mg/L) 1.8 1.78 1.74 0.63 0 Mg.sup.2+(mg/L) 0.00 0.00 0.00 0.00 0.00 K.sup.+(mg/L) 809.25 801.15 785.12 738.01 0.14 Na.sup.+(mg/L) 22459.88 22235.28 21790.57 20483.13 614.49 NH.sub.4.sup.+(mg/L) 3152.61 3121.08 3058.65 2875.13 6.25 NO.sub.3.sup.?(mg/L) 1196.78 1184.81 1161.11 1091.44 32.74
[0082] The acid concentration of the acid product was 0.79 mol/L, the alkali concentration of the alkali product was 0.74 mol/L, the average current efficiency was 77%, the energy consumption was 2.2 kwh/kg sodium hydroxide, and the desalination rate of ROC was 97.61%.
Example 2
[0083] ROC had a water quality shown in Table 1 and was treated through the following steps: [0084] (1) The ROC was introduced into a hardness removal device 2, and a softening agent was added, wherein the softening agent consisted of 0.1% sodium hydroxide and 0.6% sodium carbonate, and the sodium hydroxide and sodium carbonate were added gradually with stirring. The stirring was conducted at 100 r/min for 1 h. After leaving to stand, a resulting mixture was filtered and the precipitate was filtered out, and a pH value of a resulting filtrate was adjusted to 11 to 12 to remove incompletely precipitated calcium and magnesium, thus realizing a hardness removal rate of not less than 99%. The agent reacted fully with ROC to form insoluble calcium carbonate and magnesium hydroxide precipitates. The water quality indicators of an effluent obtained from the hardness removal unit were shown in Table 3. [0085] (2) The effluent from step (1) was introduced into a diatomaceous earth filter 3, and a prepared 0.9 g/L diatomaceous earth slurry was added into the filter through a circulating pump; relying on a 0.6 MPa pressure of the circulation pump, a part of the diatomaceous earth could bridge on a surface of the filter to form a filter membrane, generally by 10 min of continuous circulation; and a valve was switched to introduce the ROC after calcium-magnesium removal, such that the precipitate and some organic matters were continuously intercepted. The water quality indicators of an effluent from the primary filtration unit were shown in Table 3. [0086] (3) The filtrate obtained in step (2) was introduced into a pH adjusting tank 4 with a residence time of 10 min; and hydrochloric acid or sulfuric acid was added thereto to adjust the filtrate to be acidic, with a pH value of 2 to 4. The water quality indicators of an effluent from the pH adjusting unit were shown in Table 3. [0087] (4) The acidic filtrate in step (3) was pumped into an electro-Fenton reaction device 5, and the ROC in a reduction internal electrolysis reaction tank was subjected to electrolysis under the condition of energization at a voltage of 30 V with a pH value of 3.5 for 80 min. O.sub.2 was reduced by electrons at the cathode to generate H.sub.2O.sub.2, and the H.sub.2O.sub.2 further reacted rapidly with Fe.sup.2+ in the solution to generate active hydroxyl radicals (.Math.OH). The active .Math.OH reacted with macromolecular organic matters in the Fenton oxidation reaction tank, thereby destroying a molecular structure of the organic matters, such that the refractory organic matters were converted into CO.sub.2, H.sub.2O, and small organic molecules, thereby reducing the COD to not more than 50 mg/L. The water quality indicators of an effluent from the electro-Fenton unit were shown in Table 3. [0088] (5) The effluent obtained in step (4) was subjected to fine filtration with a PP microporous filter 6 to obtain a treatment liquid that met the requirements for entering the bipolar membrane electrodialysis modules. The water quality indicators of an effluent passing through the microporous fine filtration unit were shown in Table 3. [0089] (6) The effluent from step (5) was introduced into a salt chamber of a bipolar membrane electrodialysis membrane stack 8. The salt chamber, acid chamber, and alkali chamber adopted a feed-discharge operation mode. There were 15 groups of membranes, and 0.1 mol/L acid/alkali (in a same volume) was added into the acid/alkali chamber. In this mode, the acid, alkali, salt, and electrode solution still circulated according to the process shown in
TABLE-US-00003 TABLE 3 Water quality indicators of ROC after treatment in each unit in Example 2 Treatment unit Bipolar pH Electro-Fenton membrane Hardness Diatomaceous adjusting reaction electrodialysis Item removal device earth filter tank device device COD(mg/L) 1792.47 1774.55 1739.05 44.71 1.34 Alkalinity 3592.90 3556.96 40.82 33.07 0.98 (mg/L) Total water 107.78 106.69 104.54 98.26 2.94 hardness (mg/L) DOC(mg/L) 208.82 174.93 171.42 2.12 0.00 pH 11.37 10.60 2.50 2.35 6.84 Chromaticity 6163.90 5241.70 3810.70 58.30 1.33 (dilution times) TDS(mg/L) 45349.45 44895.96 43998.03 40033.02 1200.98 Cl.sup.?(mg/L) 25564.39 25308.75 24802.57 23314.41 2216.67 SO.sub.4.sup.2?(mg/L) 23809.10 23570.99 23099.57 21713.60 2064.45 Ca.sup.2+(mg/L) 2.39 2.36 2.31 0.83 0.00 Mg.sup.2+(mg/L) 2.65 1.11 0.24 0.00 0.00 K.sup.+(mg/L) 1072.26 1061.52 1040.28 977.86 0.60 Na.sup.+(mg/L) 29759.34 29461.75 28872.51 27140.15 2580.40 NH.sub.4.sup.+(mg/L) 4177.21 4135.43 4052.71 3809.55 26.24 NO.sub.3.sup.?(mg/L) 1585.73 1569.87 1538.47 1446.16 137.48
[0090] The acid concentration of the acid product was 1.24 mol/L, the alkali concentration of the alkali product was 1.18 mol/L, the average current efficiency was 72%, the energy consumption was 2.8 kwh/kg sodium hydroxide, and the desalination rate of ROC was 92.6%.
Example 3
[0091] ROC had a water quality shown in Table 1 and was treated through the following steps: [0092] (1) The ROC was introduced into a hardness removal device 2, and a softening agent was added, wherein the softening agent consisted of 1.5% NaOH and 0.2% Na.sub.2CO.sub.3, and the NaOH and Na.sub.2CO.sub.3 were added gradually with stirring. The stirring was conducted at 100 r/min for 1 h. A resulting mixture was left to stand for 50 min, and a pH value of a resulting system was adjusted to 11 to 12 to remove incompletely precipitated calcium and magnesium, thus realizing a hardness removal rate of not less than 99%. The agent reacted fully with ROC to form insoluble calcium carbonate and magnesium hydroxide precipitates. The water quality indicators of an effluent obtained from the hardness removal unit were shown in Table 4. [0093] (2) The effluent from step (1) was introduced into a diatomaceous earth filter 3, and a prepared 0.9 g/L diatomaceous earth slurry was added into the filter through a circulating pump; relying on a 0.6 MPa pressure of the circulation pump, a part of the diatomaceous earth could bridge on a surface of the filter to form a filter membrane, generally by 5 min of continuous circulation; and a valve was switched to introduce the ROC after hardness removal, such that the precipitate and some organic matters were continuously intercepted. The water quality indicators of an effluent from the primary filtration unit were shown in Table 4. [0094] (3) The filtrate obtained in step (2) was introduced into a pH adjusting tank 4 with a residence time of 10 min; and hydrochloric acid or sulfuric acid was added thereto to adjust the filtrate to be acidic, with a pH value of 2 to 4. The water quality indicators of an effluent from the pH adjusting unit were shown in Table 4. [0095] (4) The acidic filtrate obtained in step (3) was pumped into an electro-Fenton reaction device 5, and the ROC in a reduction internal electrolysis reaction tank was subjected to electrolysis under the condition of energization at a voltage of 10 V with a pH value of 3.5 for 80 min. O.sub.2 was reduced by electrons at the cathode to generate H.sub.2O.sub.2, and the H.sub.2O.sub.2 further reacted rapidly with Fe.sup.2+ in the solution to generate active hydroxyl radicals (.Math.H). The active .Math.OH reacted with macromolecular organic matters in the Fenton oxidation reaction tank, thereby destroying a molecular structure of the organic matters, such that the refractory organic matters were converted into CO.sub.2, H.sub.2O, and small organic molecules, thereby reducing the COD to not more than 90 mg/L. The water quality indicators of an effluent from the electro-Fenton unit were shown in Table 4. [0096] (5) The effluent obtained in step (4) was then subjected to fine filtration with a PP microporous filter 6 to obtain a treatment liquid that met the requirements for entering the bipolar membrane electrodialysis modules. The water quality indicators of an effluent passing through the microporous fine filtration unit were shown in Table 4. [0097] (6) The effluent from step (5) was introduced into a salt chamber of a bipolar membrane electrodialysis membrane stack 8. The salt chamber, acid chamber, and alkali chamber adopted a feed-discharge operation mode. There were 20 groups of membranes, and 0.1 mol/L acid/alkali (in a same volume) was added into the acid/alkali chamber. In this mode, the acid, alkali, salt, and electrode solution still circulated according to the process shown in
TABLE-US-00004 TABLE 4 Water quality indicators of ROC after treatment in each unit in Example 3 Treatment unit Bipolar Hardness pH Electro-Fenton membrane removal Diatomaceous adjusting reaction electrodialysis Item device earth filter tank device device COD(mg/L) 3348.21 3314.72 3248.42 83.51 2.50 Alkalinity 6711.26 6644.14 76.26 61.78 1.83 (mg/L) Total water 201.32 199.29 195.28 183.55 5.49 hardness (mg/L) DOC(mg/L) 390.06 326.75 320.20 3.96 0.00 pH 12.44 11.61 2.74 2.57 6.49 Chromaticity 11513.70 9791.10 7118.10 108.90 2.48 (dilution times) TDS(mg/L) 84709.35 83862.26 82185.00 74778.66 2243.34 Cl.sup.?(mg/L) 47752.35 47274.83 46329.33 43549.56 10455.96 SO.sub.4.sup.2?(mg/L) 44473.60 44028.84 43148.26 40559.36 9737.92 Ca.sup.2+(mg/L) 4.46 4.41 4.31 1.56 0.00 Mg.sup.2+(mg/L) 6.87 3.62 2.36 1.24 0.00 K.sup.+(mg/L) 2002.90 1982.85 1943.17 1826.58 2.80 Na.sup.+(mg/L) 55588.20 55032.32 53931.67 50695.75 12171.76 NH.sub.4.sup.+(mg/L) 7802.71 7724.67 7570.16 7115.95 123.81 NO.sub.3.sup.?(mg/L) 2962.03 2932.41 2873.75 2701.31 648.50
[0098] The acid concentration of the acid product was 2.1 mol/L, the alkali concentration of the alkali product was 1.96 mol/L, the average current efficiency was 61%, the energy consumption was 4.5 kwh/kg sodium hydroxide, and the desalination rate of ROC was 81.5%.
[0099] It can be seen from the above examples that the ROC could be treated by the method of the present disclosure, and the treated ROC has a COD?3%, a content of calcium and magnesium ions ?1%, and a salt content ?1.3%. In view of the problems of traditional technology in treating ROC such as long process flow, great technical difficulty, complex treatment system, and high energy consumption cost, the present disclosure proposes to directly convert most of the ROC into acid and alkali by bipolar membrane electrodialysis without evaporation and crystallization, thus greatly reducing evaporation. Moreover, the bipolar membrane electrodialysis device has low space requirements and compact equipment, and could create certain economic benefits while reducing environmental harm. In addition, the excellent characteristics and economic advantages of BMED may provide new strategies for building desirable desalination systems, which may be an inevitable requirement and an important development direction for efficient utilization of water resources. Therefore, the method of the present disclosure is an effective solution with sustainable resource recycling, low energy consumption cost, and environmental friendliness.
[0100] The present disclosure is not limited to the foregoing examples. On the basis of the technical solution disclosed in the present disclosure, a person skilled in the art could make some substitutions and transformations for some of the technical features according to the technical disclosure without involving an inventive effort, and such substitutions and transformations fall within the scope of the present disclosure.