Inkjet printer
09969186 ยท 2018-05-15
Assignee
Inventors
Cpc classification
B41J11/00242
PERFORMING OPERATIONS; TRANSPORTING
B41J11/00244
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A printer includes an ink head, a first heater, a second heater, and a controller. The ink head includes first and second ink heads arrayed along a main scanning direction. The first heater is upstream of the platen in a sub-scanning direction, and heats the recording medium. The second heater is below the platen, and heats the recording medium placed on the platen. The controller includes a heater controller that controls the first and second heaters so that the surface temperature of a first region in which a first ink ejected from a first upstream nozzle array lands becomes higher than the surface temperature of a second region in which a second ink ejected from the second downstream nozzle array lands.
Claims
1. An inkjet printer comprising: a platen on which a recording medium is to be placed; an ink head that is movable along a main scanning direction and ejects ink onto the recording medium; a feeder that feeds the recording medium along a sub-scanning direction perpendicular or substantially perpendicular to the main scanning direction; a first heater, disposed upstream of the ink head in the sub-scanning direction, that heats the recording medium; a second heater, disposed below the platen and at a position facing the ink head, that heats the recording medium placed on the platen; and a controller electrically connected to the ink head, the feeder, the first heater, and the second heater to control the ink head, the feeder, the first heater, and the second heater; wherein the ink head includes a first ink head and a second ink head arrayed along the main scanning direction; the first ink head includes a first upstream nozzle array and a first downstream nozzle array, the first upstream nozzle array located upstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction, and the first downstream nozzle array located downstream in the sub-scanning direction including a plurality of nozzles arrayed along the sub-scanning direction; the second ink head includes a second upstream nozzle array and a second downstream nozzle array, the second upstream nozzle array located upstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction, and the second downstream nozzle array located downstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction; the controller includes: a first controller that causes the nozzles of the first upstream nozzle array to eject a first ink; a second controller that causes the nozzles of the second downstream nozzle array to eject a second ink over the first ink; and a heater controller that controls the first heater and the second heater so that a surface temperature of a first region of the recording medium in which the first ink ejected from the nozzles of the first upstream nozzle array lands is higher than a surface temperature of a second region of the recording medium in which the second ink ejected from the nozzles of the second downstream nozzle array lands; and the first ink is a spot color ink, and the second ink is an image-producing ink.
2. The inkjet printer according to claim 1, wherein the heater controller controls the first heater and the second heater so that the surface temperature of the first region of the recording medium that is heated by the first heater is higher than the surface temperature of the second region of the recording medium that is heated by the second heater.
3. The inkjet printer according to claim 1, wherein the second heater heats the second region to a temperature higher than that of the first region.
4. The inkjet printer according to claim 2, wherein the heater controller controls the first heater and the second heater so that the temperature of the first heater is higher than the temperature of the second heater.
5. The inkjet printer according to claim 1, further comprising: an upstream guide, disposed upstream of the platen in the sub-scanning direction, that guides the recording medium; wherein the first heater is disposed below the upstream guide.
6. An inkjet printer comprising: a platen on which a recording medium is to be placed; an ink head being that is movable along a main scanning direction and ejects ink onto the recording medium; a feeder that feeds the recording medium along a sub-scanning direction perpendicular or substantially perpendicular to the main scanning direction; a first heater, disposed upstream of the ink head in the sub-scanning direction, that heats the recording medium; a second heater, disposed below the platen and at a position facing the ink head, that heats the recording medium placed on the platen; and a controller electrically connected to the ink head, the feeder, the first heater, and the second heater to control the ink head, the feeder, the first heater, and the second heater; wherein the ink head includes a first ink head and a second ink head arrayed along the main scanning direction; the first ink head includes a first upstream nozzle array and a first downstream nozzle array, the first upstream nozzle array located upstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction, and the first downstream nozzle array located downstream in the sub-scanning direction including a plurality of nozzles arrayed along the sub-scanning direction; the second ink head includes a second upstream nozzle array and a second downstream nozzle array, the second upstream nozzle array located upstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction, and the second downstream nozzle array located downstream in the sub-scanning direction and including a plurality of nozzles arrayed along the sub-scanning direction; the controller includes: a first controller that causes the nozzles of the first upstream nozzle array to eject a first ink; a second controller that causes the nozzles of the second downstream nozzle array to eject a second ink over the first ink; and a heater controller that controls the first heater and the second heater so that a surface temperature of a first region of the recording medium in which the first ink ejected from the nozzles of the first upstream nozzle array lands is lower than a surface temperature of a second region of the recording medium in which the second ink ejected from the nozzles of the second downstream nozzle array lands.
7. The inkjet printer according to claim 6, wherein the heater controller controls the first heater and the second heater so that the surface temperature of the first region of the recording medium that is heated by the first heater is lower than the surface temperature of the second region of the recording medium that is heated by the second heater.
8. The inkjet printer according to claim 6, wherein the second heater heats the second region to a temperature lower than that of the first region.
9. The inkjet printer according to claim 7, wherein the heater controller controls the first heater and the second heater so that the temperature of the first heater is lower than the temperature of the second heater.
10. The inkjet printer according to claim 6, further comprising: an upstream guide, disposed upstream of the platen in the sub-scanning direction, that guides the recording medium; wherein the first heater is disposed below the upstream guide.
11. The inkjet printer according to claim 6, wherein the first ink is a spot color ink, and the second ink is an image-producing ink.
12. The inkjet printer according to claim 6, wherein the first ink is an image-producing ink, and the second ink is a spot color ink.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) Hereinbelow, inkjet printers according to preferred embodiments of the present invention will be described with reference to the drawings. It should be noted that preferred embodiments described herein are, of course, not intended to limit the present invention. The features and components that exhibit the same effects are denoted by the same reference symbols, and repetitive description thereof may be omitted as appropriate. In the following description, a direction toward the user relative to the inkjet printer is defined as frontward, and a direction away from the user relative to the inkjet printer is defined as rearward. In the drawings, reference character Y represents the main scanning direction, and reference character X represents the sub-scanning direction X that is orthogonal to the main scanning direction Y. In the drawings, reference characters F, Rr, L, and R represent front, rear, left, and right, respectively. These directional terms are, however, merely provided for convenience in description, and are not intended to limit in any way the manner in which the inkjet printer should be arranged.
First Preferred Embodiment
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(13) The recording medium 5 is an object on which images are to be printed. The recording medium 5 is not limited to a particular material. The recording medium 5 may be, for example, paper materials such as plain paper and printing paper for inkjet printers, transparent sheets made of glass or resin such as polyvinyl chloride (PVC) or polyester, and sheets made of metal or rubber. Note that when the recording medium 5 is coated with a coating agent, the ink that has landed on the surface of the recording medium 5 does not permeate into the areas around the locations on which the ink has landed, so the ink is fixed on the recording medium 5 in small-diameter dots.
(14) As illustrated in
(15) As illustrated in
(16) The printer 10 includes the ink head 40. As illustrated in
(17) As illustrated in
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(19) As illustrated in
(20) As illustrated in
(21) Although
(22) Actuators (not shown) each including a piezoelectric element, for example, are provided inside the head element 41W of the first ink head 41 and the head elements 42C, 42M, 42Y, and 42K of the second ink head 42. The actuators are electrically connected to the controller 25. The actuators are controlled by the controller 25. By actuating the actuators, ink is ejected from the nozzles 43 of the head element 41W and the nozzles 45 of the head elements 42C, 42M, 42Y, and 42K onto the recording medium 5.
(23) The head elements 41W, 42C, 42M, 42Y, and 42K are allowed to communicate with ink cartridges (not shown) respectively by ink supply passages (not shown). The ink cartridges may be provided detachably, for example, in a right end portion of the printer main body 10A. The materials of the inks are not limited in any way, and various types of materials that have conventionally been used as the ink materials for inkjet printers may be used. The inks may be solvent-based pigment inks or aqueous pigment inks. The inks may also be aqueous inks, ultraviolet curing pigment inks that cure when irradiated with ultraviolet rays, or the like.
(24) As illustrated in
(25) As illustrated in
(26) As illustrated in
(27) As illustrated in
(28) As illustrated in
(29) The configuration of the controller 25 is not limited to a particular configuration. The controller 25 controls the ink head 40, the carriage motor 15, the feed motor 22, the first heater 37, and the second heater 35. The controller 25 may include a plurality of controllers each of which controls the foregoing components independently, or may be defined by a single controller that controls the foregoing components integrally. The controller 25 may be a microcomputer, for example. The hardware configuration of the microcomputer is not limited in any way. For example, the microcomputer may include an interface (I/F) that receives print data or the like from external apparatuses such as a host computer, a central processing unit (CPU) that executes control program instructions, a read only memory (ROM) that stores programs executed by the CPU, a random access memory (RAM) used as a working area for deploying the programs, and a storage device, such as a memory, that stores the foregoing programs and various data. The controller 25 need not be provided inside the printer main body 10A. For example, the controller 25 may be a computer that is provided external to the printer main body 10A and communicatively connected to the printer main body 10A via a wired or wireless communication.
(30) The controller 25 receives data such as images to be printed. The controller 25 performs printing based on the input data. The controller 25 controls the feed motor 22 so that the recording medium 5 is delivered consecutively frontward (i.e., toward the downstream end in the sub-scanning direction X). The controller 25 drives the carriage motor 15 so as to cause the carriage 30 to move along the main scanning direction Y and also drives the actuators to eject inks from the first ink head 41 and the second ink heads 42, to cause the inks to land on the print surface of the recording medium 5. The controller 25 causes a spot color ink to be ejected onto the recording medium 5 while causing the carriage 30 to move along the main scanning direction Y one time or a plurality of times. Thereafter, the controller 25 causes the recording medium 5 to be delivered toward the downstream end (i.e., frontward) by a distance corresponding to the first upstream nozzle array 44A, and causes process color ink to be ejected over the ejected spot color ink. By repeating this process, an image is printed on the recording medium 5.
(31) The printer 10 is able to perform layered printing, in which a layer of process color ink is stacked over a layer of spot color ink, in addition to normal printing, which uses only the second ink heads 42.
(32) The first controller 26 causes the nozzles 43 of the first upstream nozzle array 44A to eject a spot color ink (such as white ink) onto the recording medium 5. The first controller 26 controls the head element 41W of the first ink head 41 so as to cause the nozzles 43 of the first upstream nozzle array 44A to eject the ink.
(33) The second controller 27 causes the nozzles 45 of the second downstream nozzle array 46B to eject an image-producing ink (such as a process color ink) over the spot color ink that has been ejected onto the recording medium 5. The second controller 27 controls at least one of the head elements 42C, 42M, 42Y, and 42K of the second ink heads 42 so as to cause the nozzles 45 of the second downstream nozzle array 46B to eject the ink.
(34) The heater controller 28 controls the first heater 37 and the second heater 35 so that a surface temperature T1 of a first region S1 of the recording medium 5, in which a first ink (for example, a spot color ink) ejected from the nozzles 43 of the first upstream nozzle array 44A lands, is higher than a surface temperature T2 of a second region S2 of the recording medium 5, in which a second ink (for example, an image-producing ink) ejected from the nozzles 45 of the second downstream nozzle array 46B lands. The heater controller 28 may detect, for example, the temperatures of the first heater 37 and the second heater 35 themselves to perform feedback control. Herein, the surface temperature T1 is a surface temperature of the recording medium 5 before the first ink (for example, a spot color ink) lands on the recording medium 5. For example, the surface temperature T1 and the surface temperature T2 preferably satisfies the relational expression 0.5 C.(T1T2)30 C. The heater controller 28 controls the first heater 37 and the second heater 35 so that the surface temperature T1 of the first region S1 of the recording medium 5, which is heated by the first heater 37, is higher than the surface temperature T2 of the second region S2 of the recording medium 5, which is heated by the second heater 35. The heater controller 28 controls the first heater 37 and the second heater 35 so that the temperature of the first heater 37 is higher than the temperature of the second heater 35. It should be noted that the temperature of the first heater 37 and the temperature of the second heater 35 may be the same, as long as the surface temperature T1 of the first region S1 becomes higher than the surface temperature T2 of the second region S2. In the present preferred embodiment, the surface temperature T1 of the first region S1 is higher than the surface temperature T2 of the second region S2. This means that the surface temperature of the recording medium 5 gradually increases from the upstream end toward the downstream end of the first region S1 and the second region S2. Note that the first region S1 is a region that faces the first upstream nozzle array 44A when the ink head 40 moves along the main scanning direction Y. The second region S2 is a region that faces the second downstream nozzle array 46B when the ink head 40 moves along the main scanning direction Y.
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(36) As described above, the printer 10 according to the present preferred embodiment enables the surface temperature T1 of the first region S1, in which the spot color ink 50 ejected from the nozzles 43 of the first upstream nozzle array 44A lands, to be higher than the surface temperature T2 of the second region S2, in which the process color ink 52 ejected from the nozzles 45 of the second downstream nozzle array 46B lands. Accordingly, the surface temperature of the recording medium 5 gradually increases from the upstream end toward the downstream end of the first region S1 and the second region S2 of the recording medium 5. This means that the spot color ink 50, which is ejected earlier, is dried in a relatively higher temperature range, while the process color ink 52, which is ejected later, is dried in a relatively lower temperature range. As a result, in the spot color ink layer L1, the spot color ink 50 is dried more quickly, and the spot color ink 50 is fixed on the recording medium 5 in such a state that spreading of the spot color ink 50 is significantly reduced or prevented. This produces a sharper image. On the other hand, in the process color ink layer L2, the process color ink 52 is fixed on the spot color ink layer L1 in such a state that the process color ink 52 spreads relatively widely over the spot color ink 50. This produces a smoother image. Thus, by varying the surface temperature of the recording medium 5 when forming the spot color ink layer L1 and the process color ink layer L2, it is possible to print images of high quality and with different visual impressions.
(37) In the printer 10 according to the present preferred embodiment, the heater controller 28 controls the first heater 37 and the second heater 35 so that the temperature of the first heater 37 is higher than the temperature of the second heater 35. This enables the surface temperature T1 of the first region S1 of the recording medium 5 to be higher than the surface temperature T2 of the second region S2 of the recording medium 5.
(38) In the printer 10 according to the present preferred embodiment, the first heater 37 is disposed below the upstream guide 21. This makes it possible to heat the recording medium 5 in a region that is upstream of the platen 16.
(39) In the printer 10 according to the present preferred embodiment, the ink that is ejected from the nozzles 43 of the first upstream nozzle array 44A is the spot color ink 50, such as white ink, and the ink that is ejected from the nozzles 45 of the second downstream nozzle array 46B is the process color ink 52. For example, when the recording medium 5 is made of a transparent material, it is possible to obtain a high-quality printed product because the process color ink layer L2 is formed after the spot color ink L1 is formed on the recording medium 5.
Second Preferred Embodiment
(40) According to a second preferred embodiment of the present invention, the heater controller 28 controls the first heater 37 and the second heater 35 so that the surface temperature T1 of the first region S1 of the recording medium 5, in which the first ink (for example, a spot color ink) ejected from the nozzles 43 of the first upstream nozzle array 44A lands, is lower than the surface temperature T2 of the second region S2 of the recording medium 5, in which the second ink (for example, an image-producing ink) ejected from the nozzles 45 of the second downstream nozzle array 46B lands. For example, the relational expression 0.5 C.(T2T1)30 C. is satisfied. The heater controller 28 controls the first heater 37 and the second heater 35 so that the surface temperature T1 of the first region S1 of the recording medium 5, which is heated by the first heater 37, is lower than the surface temperature T2 of the second region S2 of the recording medium 5, which is heated by the second heater 35. The heater controller 28 controls the first heater 37 and the second heater 35 so that the temperature of the first heater 37 is lower than the temperature of the second heater 35. It should be noted that the temperature of the first heater 37 and the temperature of the second heater 35 may be the same, as long as the surface temperature T1 of the first region S1 becomes lower than the surface temperature T2 of the second region S2. In the present preferred embodiment, the surface temperature T1 of the first region S1 is lower than the surface temperature T2 of the second region S2. This means that the surface temperature of the recording medium 5 gradually decreases from the upstream end toward the downstream end of the first region S1 and the second region S2.
(41) During the time in which the carriage 30 and the ink head 40 mounted thereon move one time in one direction along the main scanning direction Y, or during the time they make one reciprocating movement in left and right directions along the main scanning direction Y, spot color ink 50 is ejected from the nozzles 43 of the first upstream nozzle array 44A of the first ink head 41 (see
(42) The printer 10 according to the present preferred embodiment enables the surface temperature T1 of the first region S1, in which the spot color ink 50 ejected from the nozzles 43 of the first upstream nozzle array 44A lands, to be lower than the surface temperature T2 of the second region S2, in which the process color ink 52 ejected from the nozzles 45 of the second downstream nozzle array 46B lands. Accordingly, the surface temperature of the recording medium 5 gradually decreases from the upstream end toward the downstream end of the first region S1 and the second region S2 of the recording medium 5. This means that the spot color ink 50, which is ejected earlier, is dried in a relatively lower temperature range, while the process color ink 52, which is ejected later, is dried in a relatively higher temperature range. As a result, in the spot color ink layer L1, the spot color ink 50 is fixed on the recording medium in such a state that the spot color ink 50 spreads relatively widely. This produces a smoother image. On the other hand, in the process color ink layer L2, the process color ink 52 is dried more quickly, so the process color ink 52 is fixed on the spot color ink layer L1 in such a state that spreading of the process color ink 52 is significantly reduced or prevented. This produces a sharper image. Thus, by varying the surface temperature of the recording medium 5 when forming the spot color ink layer L1 and the process color ink layer L2, it is possible to print images of high quality and with different visual impressions.
(43) In the printer 10 according to the present preferred embodiment, the heater controller 28 controls the first heater 37 and the second heater 35 so that the temperature of the first heater 37 is lower than the temperature of the second heater 35. This enables the surface temperature T1 of the first region S1 of the recording medium 5 to be lower than the surface temperature T2 of the second region S2 of the recording medium 5.
(44) Hereinabove, preferred embodiments of the present invention have been described. It should be noted, however, that the foregoing preferred embodiments are merely exemplary and the present invention may be embodied in various other forms.
(45) In the foregoing preferred embodiments, the first controller 26 causes the nozzles 43 of the first upstream nozzle array 44A to eject white ink (a spot color ink), and the second controller 27 causes the nozzles 45 of the second downstream nozzle array 46B to eject a process color ink (an image-producing ink), for example. However, this is not necessarily required to practice the present invention. It is also possible that the first controller 26 may cause the nozzles 43 of the first upstream nozzle array 44A to eject a process color ink, and the second controller 27 may cause the nozzles 45 of the second downstream nozzle array 46B to eject white ink.
(46) In this case, during the time in which the carriage 30 and the ink head 40 mounted thereon move one time in one direction along the main scanning direction Y, or during the time they make one reciprocating movement in left and right directions along the main scanning direction Y, a process color ink 52 is ejected from the nozzles 43 of the first upstream nozzle array 44A of the first ink head 41 (see
(47) In the foregoing preferred embodiments, the first ink head 41 and the second ink heads 42 are mounted on the same carriage 30, for example, but this is not necessarily required to practice the present invention. The first ink head 41 and the second ink heads 42 may be mounted on separate carriages 30 and may be moved by separate carriage motors.
(48) In the foregoing preferred embodiments, the carriage 30 moves along the main scanning direction Y and the recording medium 5 moves along the sub-scanning direction X, for example, but this is not necessarily required to practice the present invention. The movements of the carriage 30 and the recording medium 5 are relative, so either one of them may move along the main scanning direction Y or along the sub-scanning direction X. For example, it is possible that the recording medium 5 may be placed immovably and the carriage 30 may be allowed to move both along the main scanning direction Y and the sub-scanning direction X. Alternatively, it is possible that both the carriage 30 and the recording medium 5 may be allowed to move both along the main scanning direction Y and the sub-scanning direction X.
(49) In the foregoing preferred embodiments, the second heater 35 may heat only the second region S2, or it may heat the first region S1 in addition to the second region S2. In this case, it is possible that the second heater 35 may heat both the first region S1 and the second region S2 to substantially the same temperature, or that the second heater 35 may heat the second region S2 to a temperature higher than that of the first region S1, or that the second heater 35 may heat the second region S2 to a temperature lower than that of the first region S1.
(50) Furthermore, the technology disclosed herein may be applied to various types of inkjet printers. In addition to the so-called roll-to-roll inkjet printers as shown in the foregoing preferred embodiments, in which a rolled recording medium 5 is delivered, the technology may also be applied to flat-bed inkjet printers, for example, in a similar manner. Moreover, the printer 10 is not limited to a printer that is to be used alone as an independent printer, but may be a printer that is combined with another apparatus. For example, the printer 10 may be incorporated in another apparatus.
(51) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.