MICRO-TRANSFORMER WITH MAGNETIC FIELD CONFINEMENT AND MANUFACTURING METHOD OF THE SAME
20180097055 ยท 2018-04-05
Assignee
Inventors
- Elisabetta PIZZI (Limbiate, IT)
- Fabrizio Fausto Renzo TOIA (Busto Arsizio (VA), IT)
- Marco Marchesi (Borgonovo Val Tidone, IT)
- Vincenzo Palumbo (Vimercate, IT)
Cpc classification
H01L2924/00014
ELECTRICITY
H01L2224/48463
ELECTRICITY
H01F2017/008
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L23/5227
ELECTRICITY
H01L2224/04042
ELECTRICITY
H01L2224/05567
ELECTRICITY
International classification
Abstract
A dielectric structure extends over the substrate and a transformer is integrated in the dielectric structure. The transformed includes a first winding in the dielectric layer at a first height and a second winding in the dielectric layer at a second height greater than the first height. The first and second windings are magnetically coupleable to one another. A magnetic element is positioned in alignment with the first and second windings. In one implementation, the magnetic element underlies the first winding in a position between the substrate and the first winding. In another implementation, the magnetic element overlies the second winding.
Claims
1. An electronic component, comprising: a substrate; a dielectric structure extending over the substrate; a transformer integrated in said dielectric structure and comprising a first winding in the dielectric structure at a first height, and a second winding in the dielectric structure at a second height greater than the first height, said first and second windings being magnetically coupleable to one another; and at least one of the following: a first magnetic element underlying the first winding and positioned between the substrate and the first winding; and a second magnetic element overlying the second winding.
2. The electronic component according to claim 1, wherein said at least one of the first magnetic element and second magnetic element consists of a single layer of magnetic material.
3. The electronic component according to claim 2, wherein said at least one of the first magnetic element and second magnetic element includes a central through opening formed in a centroidal region of said at least one of the first magnetic element and second magnetic element.
4. The electronic component according to claim 3, further including a trench that extends through the central through opening for making an electrical connection to one of the first winding and second winding.
5. The electronic component according to claim 1, wherein said at least one of the first magnetic element and second magnetic element comprises a laminated structure including plural layers of magnetic material arranged between layers of dielectric material to provide for an electrical discontinuity that acts against the circulation of parasitic currents said at least one of the first and second magnetic elements.
6. The electronic component according to claim 5, wherein the plural layers of magnetic material and the layers of dielectric material of said laminated structure each lie in a respective plane that is parallel a plane of said at least one of the first and second windings.
7. The electronic component according to claim 6, wherein each of said plural layers of magnetic material has a thickness, in a direction orthogonal to the plane in which the layer of magnetic material lies, that is equal to or less than a skin depth.
8. The electronic component according to claim 5, wherein the plural layers of magnetic material and the layers of dielectric material of said laminated structure each lie in a respective plane that is orthogonal to a plane of the at least one of the first and second windings.
9. The electronic component according to claim 8, wherein each of said plural layers of magnetic material has a thickness, in a direction orthogonal to the plane in which the layer of magnetic material lies, that is equal to or less than a skin depth.
10. The electronic component according to claim 5, wherein said at least one of the first magnetic element and second magnetic element includes a central through opening formed in a centroidal region of said at least one of the first magnetic element and second magnetic element.
11. The electronic component according to claim 10, further including a trench that extends through the central through opening for making an electrical connection to one of the first winding and second winding.
12. The electronic component according to claim 1, wherein said at least one of the first magnetic element and the second magnetic element includes a plurality of dielectric trenches structured for generating an electrical discontinuity to act against a circulation of parasitic currents in said at least one of the first and second magnetic elements.
13. A method for manufacturing an electronic component, comprising the steps of: forming a dielectric structure on a substrate; integrating a transformer in the dielectric structure, wherein integrating comprises: forming a first winding in the dielectric structure at a first height, forming a second winding in the dielectric structure at a second height, greater than the first height, so that said first and second windings are magnetically coupleable to one another, and forming at least one of the following: a first magnetic element underlying the first winding and positioned between the substrate and the first winding; and a second magnetic element overlying the second winding.
14. The method according to claim 13, wherein the step of forming at least one of the first magnetic element and second magnetic element comprises depositing and defining a single layer of magnetic material.
15. The method according to claim 14, further comprising the step of forming a central through opening in a centroidal region of said at least one of the first magnetic element and second magnetic element.
16. The method according to claim 15, further comprising the step of forming a path for electrical access to one of the first winding and second winding through the central through opening.
17. The method according to claim 13, wherein the step of forming said at least one first magnetic element and second magnetic element comprises forming a laminated structure including alternating layers of magnetic material and dielectric material to provide an electrical discontinuity that acts against the circulation of parasitic currents in said at least one first and second magnetic elements.
18. The method according to claim 17, wherein the plural layers of magnetic material and the layers of dielectric material of said laminated structure each lie in a respective plane that is parallel a plane of said at least one of the first and second windings.
19. The method according to claim 18, wherein each of said plural layers of magnetic material has a thickness, in a direction orthogonal to the plane in which the layer of magnetic material lies, that is equal to or less than a skin depth.
20. The method according to claim 17, wherein the plural layers of magnetic material and the layers of dielectric material of said laminated structure each lie in a respective plane that is orthogonal to a plane of the at least one of the first and second windings.
21. The method according to claim 20, wherein each of said plural layers of magnetic material has a thickness, in a direction orthogonal to the plane in which the layer of magnetic material lies, that is equal to or less than a skin depth.
22. The method according to claim 13, wherein forming said at least one first magnetic element and second magnetic element comprises: depositing magnetic material, and forming a plurality of dielectric trenches in said deposited magnetic material, said plurality of dielectric trenches structured to provide an electrical discontinuity such as to act against the circulation of parasitic currents in the deposited magnetic material.
23. The method according to claim 22, further comprising the step of forming a central through opening in a centroidal region of said at least one of the first magnetic element and second magnetic element.
24. The method according to claim 23, further comprising the step of forming a path for electrical access to one of the first winding and second winding through the central through opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] For a better understanding of the invention, some embodiments thereof will now be described, purely by way of non-limiting example and with reference to the attached drawings, wherein:
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021]
[0022] The system of
[0023] In use, the transmitter TX receives an input signal (to be transmitted) from a control circuitry, and supplies the input signal to a primary winding 2b. The receiver RX is coupled for receiving from the secondary winding 2a a signal corresponding to the input signal supplied to the primary winding 2b, and generates an output signal comprising a reconstituted input signal.
[0024] With reference to
[0025] The transformer 2 includes a bottom winding 2a (in this example, the secondary winding) and a top winding 2b (in this example, the primary winding), here represented purely by way of example as each having four turns designated by the references 21 and 23, respectively.
[0026] It is, however, evident that the number of turns may be other than four, and chosen as required, for example, in a number comprised between two and thirty. The bottom winding 2a and top winding 2b extend at a distance from one another along the axis Z, separated by one or more layers of dielectric material (e.g., silicon oxide) that forms a galvanic-insulation region 13.
[0027] An electrical-contact region 3, of metal material (e.g., copper), extends at the same metal level as the top winding 2b, inside the turns 23 thereof and is electrically coupled to the turns of the top winding 2b. The electrical-contact region 3 is likewise electrically coupled to a bonding wire 9 by a bonding region 10.
[0028] The microtransformer 2 functions as galvanic-insulation module and as interface for transfer of power between the transmitter TX, which is external to the device 1, and the receiver RX, which is integrated in a semiconductor body (substrate) 6 of the device 1, or vice versa.
[0029] The receiver RX includes, in a per se known manner and on the basis of the signal that it has to receive, electronic components/circuits designated as a whole by the references 4 and 5, which function, for example, at voltages in the range between 1 V and 40 V. The receiver RX is operatively coupled to the bottom winding 2a, to acquire from the bottom winding 2a the signal transmitted by the transmitter TX. The electrical components and/or circuits 4 may be located in the region overlying the microtransformer 2, as illustrated in
[0030] The semiconductor body 6 (for example, including silicon) is, in particular, obtained in BCD (Bipolar-CMOS-DMOS) technology, which is a technology that integrates three different technologies: bipolar technology for precise analog functions; CMOS (Complementary Metal Oxide Semiconductor) technology for digital circuits; and DMOS (Double-Diffused Metal Oxide Semiconductor) technology for power and high-voltage components.
[0031] Extending over the semiconductor body 6 are one or more metal levels. In the embodiment of
[0032] According to an aspect of the present disclosure, in the dielectric region that extends between the bottom winding 2a and the substrate 6 electronic circuits and components may be formed, at least in part. In this case, said region comprised between the bottom winding 2a and the substrate 6 is an active-area region of the device 1.
[0033] According to a different embodiment, the dielectric region that extends between the bottom winding 2a and the substrate 6 does not comprise electronic components or circuits. In this case, the microtransformer 2 is formed alongside the active-area region of the device 1.
[0034] Extending between the third metal level M3 and the fourth metal level M4 is the galvanic-insulation layer 13, in the form of thick dielectric layer, having a thickness, along the Z axis, comprised between 1 m and 30 m, for example, 10 m. The galvanic-insulation layer 13 is the layer that separates the bottom winding 2a from the top winding 2b of the transformer 2, and its thickness is chosen according to the voltage class required for galvanic insulation and such as to guarantee that class.
[0035] The metal region 14d of the fourth metal level M4 is exposed at a front side 1a of the device 1 (to form an external electrical contact pad). For this purpose, the metal region 14d is electrically coupled to a bonding wire 16 by a bonding region 19. The bonding wire 16 and the bonding region 19 are of conductive metal material, for example, gold.
[0036] Each metal level M2-M4 is electrically coupled to the bottom metal level M1-M3 by via levels L2-L4. A further via level L1 extends underneath the first metal level M1 to form an electrical contact towards the semiconductor body 6. The via levels L1-L4 include conductive through vias 17a-17d. The conductive vias 17a-17d are, for example, of metal material, such as tungsten or copper. Dielectric layers 20a-20c, made for example, of silicon oxide, extend between one metal level M1-M3 and the next, and between the first metal level M1 and the semiconductor body 6, as well as alongside each metal region belonging to a same metal level M1-M4.
[0037] The semiconductor body 6 may integrate a wide range of electrical and electronic components/circuits 5, which have specific functions that are not described in detail herein in so far as they do not form a subject of the present disclosure. Irrespective of the functions of said electronic circuits 5, conduction terminals thereof are electrically coupled with the outside of the device 1 via the metal regions 14a-14d and the conductive vias 17a-17c, for transmission/reception of electrical control signals thereof.
[0038] One or more insulation and passivation layers 24, 26 extend on the front side of the device 1. Furthermore, a resin layer 30 (for example, a layer of epoxy resin) covers the device 1 and forms part of the package (not illustrated in its entirety) of the device 1.
[0039] According to one aspect of the present disclosure, the device 1 further includes a first layer of magnetic material and a second layer of magnetic material (which are defined hereinafter also as confinement layers) 27, 28, designed to confine the magnetic field generated in use by the bottom winding 2a and the top winding 2b of the transformer 2.
[0040] The first and second confinement layers 27, 28 include, as has been said, magnetic material, in particular of an electrically conductive type, for example, an alloy including cobalt.
[0041] The first confinement layer 27 extends underneath the bottom winding 2a and is substantially arranged, in the view along the Z axis, underlying the bottom winding 2a. More in particular, the first confinement layer 27 extends within the via level L3, embedded in a layer of dielectric material. In one embodiment, the distance d.sub.1, along the Z axis, between the first confinement layer 27 and the bottom winding 2a is comprised between 600 nm and 800 nm. The thickness t.sub.1 of the first confinement layer 27, measured along the Z axis, is chosen so that, as a function the power of the signal to be transferred, there do not occur phenomena of saturation of the first confinement layer 27, thus enabling the transformer to work in linear regime. For instance, the thickness t.sub.1 of the first confinement layer 27 is comprised between 200 nm and 1000 nm.
[0042] The second confinement layer 28 extends over the top winding 2b, and substantially arranged, in the view along the Z axis, overlying the top winding 2b. More in particular, the second confinement layer 28 extends over the fourth metal level M4 and is separated from the latter by a dielectric layer. Dielectric material likewise forms the layer 24 that covers the second confinement layer 28. In one embodiment, the distance d.sub.2, along the Z axis, between the second confinement layer 28 and the top winding 2b is comprised between 600 nm and 800 nm. In general, this distance is chosen so that the excitation current, which flows in the winding 2b, will not generate a field such as to saturate the magnetic material having a thickness t.sub.2. The thickness t.sub.2 of the second confinement layer 28, measured along the Z axis, is chosen taking into consideration both the value of the excitation current of the winding 2b and the distance d.sub.2, so that the resulting magnetic field may concatenate therewith, without saturating it, and thus keep the transformer operating in linear regime.
[0043] In top plan view, i.e., viewing the plane XY in the direction of the Z axis, the second confinement layer 28, the top winding 2b, the bottom winding 2a, and the first confinement layer 27 are arranged on top of one another, i.e., substantially aligned with each other along the Z axis.
[0044] The extension along the X axis of the first and second confinement layers 27, 28 is equal to or greater than the extension, along the X axis, of the top and bottom windings 2b, 2a. In particular, in top plan view, the first and second confinement layers 27, 28 have a circular shape with a diameter greater than the respective diameter of the top and bottom windings 2b, 2a (the latter, for example, being of a circular, quadrangular, or generically polygonal shape).
[0045] In one embodiment, at least the second confinement layer 28 has a central opening that bestows a doughnut shape thereon. Said central hole enables access to the electrical-contact region 3 by the bonding wire 9. It is evident that the conductive connection between the electrical-contact region 3 and the bonding region 10 may be obtained in some other way, so that the central opening of the second confinement layer 28 is not necessary. Furthermore, the inventors have found that the central region of the first and second confinement layers 27, 28 does not make a significant contribution in terms of improvement of the transfer efficiency of the integrated transformer (in fact, in this region the field lines are coming out). For this reason, removal of the magnetic material for formation of the central opening has no impact on the aforementioned advantages. Instead, since in some particular situations said central region could be biased in an undesired way, its removal is, in specific operating conditions, advantageous.
[0046] As mentioned previously, since the presence of parasitic currents (eddy currents or Foucault currents) also afflicts the first and second confinement layers 27, 28, according to a further aspect of the present disclosure both the first confinement layer 27 and the second confinement layer 28 have a stacked structure, or laminated structure, (e.g., the stack 29 of
[0047] With reference to
[0048] The skin-depth parameter 6 is given by the following formula:
[0049] where is the electrical resistivity of each of the magnetic layers of the stack, w is the angular frequency (2f) of the field (e.g., RF field) generated in use by the windings traversed by alternating current, and is the magnetic permeability of the magnetic material of each of the magnetic layers of the stack. For instance, in the range of frequencies f of interest (3 MHz-500 MHz), the skin depth is comprised between 1000 nm and 80 nm considering a magnetic material having values of =140 cm and =.sub.0.sub.r, where .sub.0 is the magnetic permeability of vacuum and .sub.r is the relative permeability of the magnetic material, for example, of the order of 10.sup.5.
[0050] Illustrated in greater detail in lateral sectional view in
[0051]
[0052] As an alternative to what is illustrated in
[0053] In general, the cuts 31 delimit wafers of magnetic material which have a width equal to or less than and generate an electrical discontinuity that acts against the circulation of the parasitic currents in the layers of magnetic material.
[0054] The laminated structure 29 of
[0055] The embodiments of
[0056]
[0057] Illustrated in
[0058] With reference to
[0059] The first confinement layer 27 is then coated with a layer of dielectric material, for example, silicon oxide.
[0060] Then (
[0061] Next (
[0062] There is then deposited a layer of dielectric material on top of the metal region 14c and of the bottom winding 2a, as well as between the turns 21 of the bottom winding 2a, thus completing formation of the third metal level M3. More in particular, as illustrated in
[0063] Then (
[0064] Then (
[0065] Then (
[0066] Next (
[0067] Finally, a step of pouring of a resin, for example, epoxy resin, enables formation of the resin layer 30, to obtain the device 1 of
[0068] Finally, it is evident that modifications and variations may be made to the present disclosure, without departing from the scope of the invention, as defined in the annexed claims.
[0069] In the embodiments of