Aerosol delivery device
09901690 ยท 2018-02-27
Assignee
Inventors
- Bryan Finlay (London, CA)
- Michael Nuttall (London, CA)
- Brandon Coultes (Ilderton, CA)
- Mark Nagel (Mt. Brydges, CA)
- Mark Pickard (London, CA)
Cpc classification
A61M15/009
HUMAN NECESSITIES
A61M11/02
HUMAN NECESSITIES
A61M39/105
HUMAN NECESSITIES
A61M16/0463
HUMAN NECESSITIES
A61M16/0477
HUMAN NECESSITIES
International classification
A61M11/02
HUMAN NECESSITIES
A61M16/08
HUMAN NECESSITIES
A61M13/00
HUMAN NECESSITIES
Abstract
An aerosol delivery system is disclosed that is a single-use (disposable) continuous nebulizer system designed for use with mechanically ventilated patients to aerosolize medications for inhalation with a general purpose nebulizer, or for connection with devices usable in endoscopic procedures. The system separates the liquid reservoir from the nebulization process taking place either at the adapter hub, where it fits into an endotracheal tube (ETT), or a gas humidifier, where the aerosol may treat a gas used in an endoscopic procedure, with a multi-lumen tube configured to nebulize liquid and air at its distal end. The refillable liquid reservoir is mounted away from the immediate treatment zone, avoiding orientation issues associated with other types of nebulizers having a self-contained reservoir. The system can produce aerosols having a wide range of droplet sizes, depending upon central lumen diameter, with values of MMAD that range from 4 to 30 m.
Claims
1. An aerosol delivery system comprising: a body having a first end and a second end; the first end comprising an opening having a rotatable fitting for connecting directly with a medical gas supply wall outlet; the second end connected with a proximal end of a length of multi-lumen tubing; a liquid reservoir channel and a gas channel positioned in the body between the first and second ends, the liquid reservoir channel configured to hold a liquid and positioned in parallel with the gas channel, wherein the gas channel is separated from the liquid reservoir channel by a dividing wall; a one-way filling port positioned on the body to permit injection of a liquid into the liquid reservoir channel adjacent the first end of the body, wherein when the rotatable fitting is attached to the medical gas supply wall outlet on a wall, the one-way filling port is positioned at an angle away from the wall.
2. The aerosol delivery system of claim 1, wherein the opening of the body defines an end of a channel that is split by the dividing wall in the body into the liquid reservoir channel and the gas channel and is configured such that a portion of a gas received via the rotatable fitting is directed to the liquid reservoir channel.
3. The aerosol delivery system of claim 1, wherein the one-way filling port comprises a Luer fitting.
4. The aerosol delivery system of claim 1, wherein the liquid comprises at least one of salbutemol, budesonide or ipratropium.
5. The aerosol delivery system of claim 1, wherein a first lumen at the proximal end of the multi-lumen tubing is exclusively in communication with the liquid reservoir channel at the second end of the body.
6. The aerosol delivery system of claim 5, wherein the rotatable fitting on the body is configured to rigidly attach the body to the medical gas supply wall outlet such that the second end of the body is positioned below the first end parallel to the wall.
7. The aerosol delivery system of claim 6, wherein the second end of the body further comprises a connection hub surrounding the multi-lumen tubing, the connection hub forming a taper to position the proximal end of the multi-lumen tubing further away from the wall than a side of the body positioned closest to the wall.
8. The aerosol delivery system of claim 5, wherein a second lumen at the proximal end of the multi-lumen tubing is exclusively in communication with the gas channel at the second end of the body.
9. The aerosol delivery system of claim 8, wherein multi-lumen tubing comprises a single lumen exclusively in communication with the liquid reservoir channel at the proximal end and a plurality of lumens exclusively in communication with the gas channel at the proximal end.
10. The aerosol delivery system of claim 9, wherein the plurality of lumens exclusively in communication with the gas channel at the proximal end are spaced around, and coaxially oriented, with respect to the single lumen.
11. The aerosol delivery system of claim 8, wherein the length of multi-lumen tubing comprises at least 3 feet.
12. The aerosol delivery system of claim 8, wherein the first lumen and the second lumen, at a distal end of the multi-lumen tubing, are aligned to generate an aerosol of any liquid ejected from the first lumen with any air ejected from the second lumen.
13. The aerosol delivery system of claim 12, wherein the distal end of the multi-lumen tubing terminates in a tube adapter and the aerosol generated comprises particle sizes in a range of 10-14 m MMAD when gas at a pressure of 50 pounds per square inch (psi) is received at the rotatable fitting.
14. The aerosol delivery system of claim 13, wherein the tube adapter further comprises a suction catheter opening sized to connect with a suction catheter.
15. The aerosol delivery system of claim 13, wherein the tube adapter comprises an endotracheal tube adapter.
16. The aerosol delivery system of claim 13, wherein the tube adapter comprises a wye-tube.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For the purpose of facilitating an understanding of the subject matter sought to be protected, there is illustrated in the accompanying drawings an embodiment thereof, from an inspection of which, when considered in connection with the following description, the subject matter sought to be protected, its construction and operation, and many of its advantages should be readily understood and appreciated.
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DETAILED DESCRIPTION
(11) Referring to
(12) As shown in
(13) As best shown in
(14) Referring again to
(15) At the bottom end of the liquid vessel 14, as noted above, multi-lumen tubing 16 is attached at the bottom of the liquid reservoir 34. Additionally, adjacent to the multi-lumen tubing is an opening of the air passage 36. The bottom of the liquid vessel 14, surrounding the air passage opening 42 and the connection with the multi-lumen tubing 16, defines a connection hub 44. The connection hub 44 may attach to the liquid vessel 14 at a friction fit joint 46 and may additionally or alternatively be bonded or adhered. The multi-lumen tubing 16 may form an adhesive bonded fit, or be joined with the liquid vessel using any of a number of bonding or welding techniques, with the opening at the bottom of the liquid reservoir 34. The reservoir 34 is sealed to the proximal end of the multi-lumen tube in this manner not only to provide an air-tight connection and prevent leakage, but also to prevent switching the liquid vessel 14, or multi-lumen tubing 16 to another system 10, which could lead to contamination or performance issues. The reservoir 34 is replenished via a syringe connected via the luer-lock fitting of the one-way fill port 26
(16) A filter element 48 is positioned at the junction of the reservoir 34 and the multi-lumen tubing 16 so as to remove any contaminants from liquid prior to entry into the multi-lumen tubing. The filter element 48 may be a stainless steel mesh or any of a number of other suitable liquid filters. In one embodiment, the stainless steel mesh of the filter element may be a steel mesh of approximately 15-25 micrometers (m) pore size on the stainless steel carrier. The filter element 48 may be press fit into the bottom of the channel in the liquid reservoir.
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(18) At the initial portion of the multi-lumen tubing 16 where liquid from the liquid reservoir 34 enters the multi-lumen tubing 16, all of the central and peripheral lumens 50, 52 receive liquid. Referring to
(19) Further down the multi-lumen tubing 16, away from the liquid vessel with respect to the break 54, are lumen openings 56 that provide an avenue to communicate air coming from the air passage opening 42 of the air passage 36 to the peripheral lumens 52 that were blocked at the break 54. Air traveling through the connection hub 44 is directed into the openings 56 and thus to the distal end of the multi-lumen tubing 16. In other words, pressurized air from the wall outlet 12 which passes through the air passage 36 in air passage opening 42 into the connection hub 44 is then projected into the open lumens at the opening 56. Medicament from the liquid reservoir 34 in the liquid vessel 14 continues in the multi-lumen tubing 16 in a central lumen 50 and/or any other lumens not blocked at the break 54.
(20) The distal end of the connection hub 44 is sealed around the multi-lumen tubing 16, for example with an adhesive or glue, to prevent gas leakage. A strain relief member 58 is attached to the end of the connection hub 44. The strain relief member 58 may be a bendable tip having a length sufficient to provide a transition between the rigid connection hub 44 and the more flexible multi-lumen tubing 16. Also, as best shown in
(21) In operation, the multi-lumen tubing 16 leaving the strain relief member 58 contains the flow of air from the wall-mounted outlet 12 in the peripheral lumens 52 and liquid in the central lumen 50. The multi-lumen tubing 16 preferably extends from the liquid vessel 14 to an adapter such as the endotracheal tube adapter 18 over a distance of approximately 2 to 3 meters. The multi-lumen tubing 16 connects with the endotracheal tube (ETT) adapter 18 over a strain relief sleeve 60 to provide strain relief at the point where the multi-lumen tubing and the endotracheal tube adapter meet. As shown in
(22) The tip of the multi-lumen tubing 16 is preferably tapered such that the tubing 16 extends into the insertion port 64 slightly more than the strain relief sleeve 60 and the peripheral (air) and central (liquid) lumens 52, 50 are oriented to mix the air and liquid into a nebulized mist 68 into the ETT adapter 18 as shown in
(23) The size of the multi-lumen tubing 16 and central and peripheral lumens 50, 52 may be selected to achieve desired particle size and flow rates for a given gas pressure. In one embodiment the multi-lumen tubing 16 may have one central lumen and several outside lumens, typically 4 to 6, with nominal diameters of 0.012 inches and 0.02 inches respectively at the proximal end. The multi-lumen tubing can be provided in various lengths, with one suitable length being about 3 meters as mentioned above. At the tip of the multi-lumen tubing inside the insertion port 64, the peripheral (outer) lumens 52 may be sized with a diameter 0.00320.00015 and the inner lumen (carrying the liquid under pressure provided from a portion of the gas supply of the wall outlet 12) may be size at a diameter of 0.00240.00005. The outer lumens may be arranged on a 0.00740.00006 pitch circle diameter. One can produce a different particle size distribution with the system by adjusting the central and peripheral lumen 50, 52 diameters while maintaining the same wall thickness between the lumens.
(24) Preferably the multi-lumen tubing 16, liquid vessel 14, and filter element 48 will all be made of chemically-resistant materials suitable for working with the medications intended, including, without limitation, salbutemol, budesonide and ipratropium bromide. Generally these materials should satisfy USP class VI (ISO 10993-1). One generally good material for the multi-lumen tubing is a polyamide, such as Nylon-12. As noted above, the filter element 48 may be a stainless steel mesh of a stainless steel carrier. I an alternative embodiment, the filter may be a monofilament polyamide, such as Nylon 6-6 (Sefar Medifab). Other materials are contemplated. The endotracheal tube adapter 18 and the components of the liquid vessel 14 generally should be made of a durable, biocompatible material with a reasonable degree of impact resistance. As noted above, the main body 24 of the liquid vessel 14 may be clear or have a clear section to provide a room for visual assessment of the amount of liquid within reservoir 34. One suitable material for these components is Zylar (a styrene methyl methacrylate acrylic copolymer).
(25) The connector 20 at the side of the of the inlet module 22 of the liquid vessel 14 may be made from ABS or other material with a suitable strength. The one-way fill port 26 may be made from a combination of materials, such as ABS and silicone rubber. The strain relief member 58 and strain relief sleeve 60 may be made from a flexible material that can be readily bonded to the associated parts. The strain relief member 58 and strain relief sleeve 60 are preferably not in contact with the medical gas or liquid medication and a suitable material for these elements is PVC or polyurethane. Also, the bonding of adjacent parts in the aerosol delivery system 10 should satisfy biocompatibility requirements for any of the airways or liquid pathways. Examples of suitable bonding techniques include ultrasonic welding or UV-curing adhesives. Although reusable versions are contemplated, the aerosol delivery system 10 is preferably a single-use, disposable item.
(26) Although numerous configurations are contemplated, in one implementation, the following dimensions may be used. The liquid vessel 14 may have an inlet module 22 that fits within a 2413 mm cross-section and is approximately 34 mm high for a 10 mL reservoir 34, or can fit in a 4842 mm cross-section and is approximately 42 mm high for a 100 mL reservoir 34. The main body of a 10 mL version and a 100 ml version may be 83 mm high and 126 mm high, respectively, and fit within the same respective cross-sections identified above. The one-way filling port 26 may be 1.75 long with a 0.25 outside diameter and a 0.375 diameter outer flange. The connection hub 44 may fit within a 0.30.5 cross-sectional area and is nominally 1.4 to 1.8 in length. The strain relief member 58 is nominally 25 mm in length with inside dimensions to fit the tip of the Connection Hub 44 and the nominal 2-mm-diameter proximal end of the multi-lumen tubing 16. In the liquid vessel 14, the air passage 36 within the main body 24 is nominally 48 mm in cross-section. For the portion of the air channel 28 that branches into the liquid reservoir channel 32, the nominal diameter of the air channel 28 is divided into two channels that provide inlets to the air passage 36 and the inlet to the liquid reservoir 34. The inlet of the liquid reservoir air channel 32 to the liquid reservoir 34 is on the order of 1.5 mm.sup.2. Also, the inside and outside diameters of the strain relief sleeve 60 are nominally 1/16 and respectively, with a length sufficient to provide a snug fit at its proximal contact with the multi-lumen tubing 16. This length may be typically 30 cm.
(27) In operation, the aerosol delivery system 10 provides for continuous aerosolization of a medication that has been provided in a suitable concentration to permit continuous delivery until the reservoir 34 of the liquid vessel 14 is empty. A brief description of system set-up and operation is described below. An aerosol delivery system 10 that is packaged may be opened by a healthcare provider and inspected for any signs of damage or broken seals on the package. After removal from the packaging, the healthcare provider connects the connector 20, such as a 9/16-18 UNF female connector, to the supply of medical gas from a wall-mounted flow-meter 12. The multi-lumen tubing 16 is then uncoiled and the endotracheal tube adapter 18 may be connected the endotracheal tube, a suction catheter (if required) and ventilator circuit. Clips or other suitable restraints may be applied along the length of the multi-lumen tubing 16, as necessary, to ensure that the tubing 16 does not accidentally experience excessive forces while in use.
(28) Once the aerosol delivery system 10 is secured and assembled, the healthcare provider may provide medicament to the reservoir 34 or the aerosol delivery system 10 may be prefilled and packaged with the desired medication. In one implementation, it is contemplated that the healthcare provider could insert a pre-filled syringe into the one-way filling port 26 and twist the tapered Luer connection of the port to ensure a firm contact. If necessary, the healthcare provider may repeat this filling process until the desired volume of liquid medication is in the reservoir 34. The graduations 40 on the main body 24 of the liquid vessel 14 may be used to confirm that the desired amount of medication has been introduced into the liquid vessel 14. The flow through the flow regulator of the healthcare facility wall outlet 12 may now be adjusted to maximum, since the dimensions of the outer lumens of the multi-lumen tubing will govern the flow-rate of air exiting the tip of the multi-lumen tubing 16 in the ETT adapter 18. At this stage, the aerosol 68 generated at the tip of the multi-lumen tubing 16 will begin to be delivered into an ET Tube (not shown) connected to the ETT adapter 18.
(29) If the liquid vessel 14 requires re-filling during the treatment of the patient, the fresh liquid medication can be introduced using a syringe while the circuit is still pressurized at 50 psi. The pressure required on the plunger of the syringe when filling a pressurized circuit will be greater than when the circuit was not pressurized, but should still be achievable with a force applied by the thumb and fingers of one hand. When the treatment is complete, the flow meter to may be adjusted to zero flow, the 9/16-18 UNF female connector removed from the flow meter, and the aerosol delivery system 10 disconnected from the ET Tube, suction catheter (if present), and the ventilator circuit. The aerosol delivery system 10 should then be completely disposed of as required by the procedures of the healthcare facility.
(30) An additional embodiment directed to an apparatus for use in an endoscopic procedure is illustrated in
(31) As shown in
(32) The housing 126 of the gas humidifier includes a first port 116 that allows fluid to be infused by syringe, gravity feed through tubing, or by any number of pumps, to the humidification material 124. The fluids infused may include sterile water, medication, or a mixture of fluids required for merely humidification or dispensing of medication. The interior end of the first port 116 is positioned so that infused fluids drip into the housing 126 and are soaked up by the entire humidification material 124 by capillary action. The housing 126 may also include a second port 118. The second port 118 is positioned between the humidification material 124 and the outlet 128 so as to allow a distal end of a catheter, such as the multi-lumen tubing 16, to be inserted into the second port 118. Depending on the intended material to be delivered to the patient, the distal end of the catheter may be positioned within the second port 118, within the interior of the gas humidification apparatus 100 or within a tube attached to the outlet 128 and in fluid communication with a section of a patient, or within the section of the patient. An example of a catheter that can be inserted into the gas humidification apparatus 100 is the catheter described in U.S. Pat. No. 5,964,223, previously incorporated by reference. Other devices can be inserted into the second port 118 in a similar manner, such as a lumen and an endoscope. Furthermore, gases, liquids, aerosols and medicines may be conveyed to a patient by a tube or other know dispensing devices inserted through the second port 118 and exiting out of the outlet 128 into the patient. Note that the materials dispensed into the second port 118 by the above-mentioned dispensing devices may have properties that raise the humidity of the gas within the interior of the gas humidification apparatus 100.
(33) The gas humidification apparatus 100 may include control circuitry 120 that is in communication with the housing via inlet port 115. The control circuitry may include temperature sensors, humidity sensors and control circuitry so that the temperature and humidity of the gas flowing within the apparatus and delivered to a patient is controlled. In the implementation of
(34) An aerosol delivery system 10 has been described that, in one implementation, may be a single-use (disposable) continuous nebulizer system designed for use with mechanically ventilated patients to aerosolize physician-prescribed medications for inhalation which are approved for use with a general purpose nebulizer. The aerosol delivery system 10 separates the liquid reservoir from the nebulization process taking place at the adapter hub where it fits into an endotracheal tube (ETT) by a long (for example 3 meter) multi-lumen tube 16 comprising multiple peripheral (outer) lumens 52 supplying air with the central lumen 50 containing the liquid to be nebulized as the result of the Venturi effect at its distal end where it comes into contact with the air supply. The liquid reservoir 34 can therefore be mounted away from the immediate treatment zone, avoiding concerns about the effect of orientation that are associated with other types of nebulizers having a self-contained reservoir. The system can produce aerosols having a wide range of droplet sizes, depending upon central lumen diameter, with values of MMAD that range from 4 to 30 m. In another implementation, the aerosol delivery device may be configured for non-respiratory applications, such as endoscopic procedures including laparoscopy, for example by inserting the distal end of the multi-lumen tubing into an inlet port of a tubing, a gas warmer, a gas warmer/humidifier or other device suitable for use in an endoscopic procedure, rather than into an endotracheal tube adapter.
(35) It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the scope of this invention.