Mower with improved exhaust gas component cooling
09668404 ยท 2017-06-06
Assignee
Inventors
- Akira Minoura (Osaka, JP)
- Kazuaki Nogami (Osaka, JP)
- Takahiro Shiraga (Osaka, JP)
- Hideya Umemoto (Osaka, JP)
- Seiya Yoshida (Osaka, JP)
- Hideki Aoki (Osaka, JP)
Cpc classification
F01N2590/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/1805
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K11/04
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M35/10013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2005/006
PERFORMING OPERATIONS; TRANSPORTING
F02M35/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K11/04
PERFORMING OPERATIONS; TRANSPORTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mower includes: a driver's seat provided to a vehicle frame. A transmission is arranged at least partially below the driver's seat. An engine arranged rearward of the transmission such that a bottom end of the engine is positioned higher than a bottom end of the transmission. An exhaust gas purification device is arranged rearward of the engine. An air cleaner is arranged forward of the exhaust gas purification device and above the engine. A radiator extends from an area between the transmission and the engine so as to project further upward than the air cleaner through an area between the driver's seat and the air cleaner.
Claims
1. A mower comprising: a vehicle frame extending in a front-back direction and being suspended on front wheels and rear wheels; a mower unit mounted on or to the vehicle frame; a driver's seat arranged on the vehicle frame; a transmission arranged at least partially below the driver's seat; a diesel engine located behind the transmission such that a bottom of the engine is positioned higher than a bottom of the transmission; an exhaust gas purification device arranged on a location behind the diesel engine and being configured to collect particulate matter contained in exhaust gas discharged from the diesel engine; an air cleaner arranged at a location in front of the exhaust gas purification device and above the diesel engine, wherein the air cleaner includes an inflow pipe having an air intake opening; and a radiator located in a radiator space in an area between the transmission and the diesel engine and having an upper end disposed at a higher position than the air cleaner, wherein the air intake opening of the inflow pipe reaches a top end of the radiator in the radiator space.
2. The mower according to claim 1, wherein the radiator has a lower end disposed below an upper end of the transmission.
3. The mower according to claim 1, wherein the upper end of the radiator is arranged adjacent each of: an air inlet arranged on a hood; and the air intake opening coupled to the air cleaner.
4. The mower according to claim 1, wherein the radiator is arranged between the driver's seat and the air cleaner.
5. The mower according to claim 1, wherein the exhaust gas purification device comprises a filter collecting particulate matter.
6. The mower according to claim 1, wherein a vertical center of the radiator is arranged at substantially a same height as a top surface of a seat cushion of the driver's seat.
7. The mower according to claim 1, wherein a vertical center of the radiator is arranged at substantially a same height as a region arranged above the diesel engine and below the air cleaner.
8. The mower according to claim 1, further comprising a hood configured to cover the radiator, the diesel engine, the air cleaner, and the exhaust gas purification device.
9. The mower according to claim 8, wherein the hood comprises an air intake opening located on a front wall of the hood facing a cooling surface of the radiator.
10. The mower according to claim 8, wherein the hood is spaced from the driver's seat so as to define an air space from which cooling air can be drawn into the hood and through a top half of the radiator so as to providing cooling air for cooling that passes around the air cleaner and the exhaust gas purification device.
11. The mower according to claim 1, further comprising a hood having a front wall and an air opening located at a position above a top surface of a seat cushion of the driver's seat.
12. A mower comprising: a vehicle frame extending in a front-back direction and being suspended on front wheels and rear wheels; a mower unit mounted on or to the vehicle frame; a driver's seat arranged on the vehicle frame; a transmission; a diesel engine located behind the transmission such that a bottom of the engine is positioned higher than a bottom of the transmission; an exhaust gas purification device arranged on a location behind the diesel engine and being configured to collect particulate matter contained in exhaust gas discharged from the diesel engine; an air cleaner arranged at a location in front of the exhaust gas purification device and above the diesel engine; a radiator in a radiator space located in front of the diesel engine; one or more air inlets configured to allow external air to enter into the air cleaner, the one or more air inlets including an inflow pipe of the air cleaner having an air intake opening; and one or more additional air inlets configured to allow external air to pass through an upper portion of the radiator, wherein the air intake opening of the inflow pipe reaches a top end of the radiator in the radiator space.
13. The mower according to claim 12, wherein the radiator has a lower end disposed below an upper end of the transmission.
14. The mower according to claim 12, wherein an upper end of the radiator is arranged adjacent each of: an upper wall of a hood; and a front inclined wall of the hood.
15. A mower comprising: a vehicle frame extending in a front-back direction and being suspended on front wheels and rear wheels; a mower unit mounted on or to the vehicle frame; a driver's seat arranged on the vehicle frame; a transmission; a diesel engine located behind the transmission such that a bottom of the engine is positioned higher than a bottom of the transmission; an exhaust gas purification device arranged on a location behind the diesel engine and being configured to collect particulate matter contained in exhaust gas discharged from the diesel engine; an air cleaner arranged at a location in front of the exhaust gas purification device and above the diesel engine, wherein the air cleaner includes an inflow pipe having an air intake opening; a radiator located in a radiator space in front of the diesel engine; and a hood having one or more air inlets arranged on a generally upper surface and one or more air inlets arranged on a generally forward facing surface, wherein the air intake opening of the inflow pipe reaches a top end of the radiator in the radiator space.
16. The mower according to claim 15, wherein an upper end of the radiator is arranged adjacent the one or more air inlets arranged on the generally upper surface.
17. The mower according to claim 15, wherein the generally upper surface decreases in height toward a rear end of the mower.
18. The mower according to claim 15, wherein the generally forward facing surface faces largely forward and slightly upward.
19. The mower according to claim 15, wherein air entering the hood via the one or more air inlets arranged on the forward facing surface can pass through an upper portion of the radiator to provide cooling air around to the exhaust gas purification device.
20. The mower according to claim 15, wherein air entering the hood via the one or more air inlets arranged on the upper surface can pass into the air intake opening coupled to the air cleaner and being located behind an upper end of the radiator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE INVENTION
(12) The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the forms of the present invention may be embodied in practice.
(13) Before describing a specific embodiment of a mower according to the present invention in which a diesel engine (hereafter referred to simply as an engine) is mounted, a basic arrangement of a radiator 31, an air cleaner 32, and an exhaust gas purification device 36 in an engine compartment covered by a hood 16 is described with reference to
(14) The driver's seat 53 is arranged above a center region of the vehicle frame 2, and the transmission 4 is arranged below and rearward of the driver's seat 53. A rear wheel axle of the rear wheel unit 12 extends in a transverse direction of the vehicle from a position rearward of the transmission 4. The engine 3 is arranged rearward of the transmission 4, and at a position higher (height above the ground) than a bottom end of the transmission 4. Accordingly, on the vehicle frame 2, the height above the ground of a bottom end portion where the engine 3 is mounted is higher than the height above the ground of the bottom end portion where the transmission 4 is mounted. This increases an allowable distance before the rear portion of the vehicle body contacts the ground when the front wheel unit 11 is raised, and improves an ability of the vehicle body to clear obstacles.
(15) The exhaust gas purification device 36 is arranged rearward of the engine 3, at substantially the same height as the engine 3. The exhaust gas purification device 36 includes a substantially cylindrical housing having substantially the same length as the engine 3 in the transverse direction of the vehicle, and is fixated to the vehicle frame 2 such that a cylinder axis of the housing follows the transverse direction of the vehicle. The air cleaner 32, which similarly includes a substantially cylindrical housing, is positioned above the engine 3 and at substantially a center position of the front-back direction length of the engine 3, such that the cylinder axis of the housing follows the transverse direction of the vehicle.
(16) The radiator 31 is oriented so as to be substantially upright and is arranged in an area between the transmission 4 and the engine 3. A bottom end of the radiator 31 is positioned directly above an input shaft 30 that is coupled to a crank shaft so as to transmit drive force from the engine 3 to the transmission 4, and a top end of the radiator 31 projects further upward than the air cleaner 32. As shown in
(17) The cooling fan 33, which has a rotation axis extending in the front-back direction of the vehicle, is provided to an upper portion of a front wall of the engine 3 and takes in outside air via a cooling surface of the radiator 31. For purposes of clarity,
(18) A line linking the top ends of the air cleaner 32 and the exhaust gas purification device 36 descends toward the rear, and therefore a top panel of the hood 16 is inclined in a similar shape. Cooling air running past the top half of the radiator 31 flows along the top panel of the hood 16 and obliquely downward, and is drawn downward in the area of the rear wall of the hood 16. Accordingly, when an exhaust pipe, which releases exhaust gas exiting the exhaust gas purification device 36 to the outside air, is exposed to the flow of cooling air, there is a favorable cooling effect.
(19) Next, an exemplary layout of the exhaust pipe from the exhaust gas purification device 36 is described with reference to
(20) A flow cross-sectional area of the second exhaust passage 382 is larger than the flow cross-sectional area of the first exhaust passage 381, and a gap in the transverse direction is formed at the connection between the first exhaust passage 381 and the second exhaust passage 382 such that outside air flows into the second exhaust passage 382 together with exhaust gas from the first exhaust passage 381. Moreover, the second exhaust passage 382 is configured by a downward portion 3821 extending downward beside the first end portion of the exhaust gas purification device 36; a sideways portion 3822 extending horizontally in a straight line below the exhaust gas purification device 36; and a two-dimensional bend portion 3823 coupling the downward portion 3821 and the sideways portion 3822. In the example shown in
(21) The engine hood 16 which delineates the engine compartment is configured by a front hood 16A covering the radiator 31, the cooling fan 33, and the engine 3; and a rear hood 16B covering the exhaust gas purification device 36 and the outlet-side exhaust passage 38. The rear hood 16B serves as a downward deflection plate such that, after cooling air from the cooling fan 33 passes over the engine 3, the cooling air passes behind the exhaust gas purification device 36 to arrive below the exhaust gas purification device 36.
(22) Next, a specific embodiment of a riding mower according to the present invention is described with reference to the drawings. In the present embodiment, a structure and arrangement are employed basically as described with reference to
(23) A ROPS apparatus 13 is provided to the rear part of the operation portion 5. The engine 3 is arranged at the rear end region of the traveling vehicle body 10 and the transmission 4 is arranged in front of and slightly lower than the engine 3. The transmission 4 includes a left rear-axle transmission portion 4a and a right rear-axle transmission portion 4b. Although only the left rear-axle transmission portion 4a is depicted in
(24) A speed change operation on the transmission 4, and in particular a speed change operation on the left rear-axle transmission portion 4a and the right rear-axle transmission portion 4b, is carried out using a pair of left and right speed change levers 51 arranged on both sides of the driver's seat 53. When the speed change levers 51 are held at a front-back direction neutral position, the continuously variable transmission is in a neutral stop. When the speed change levers 51 are moved forward or rearward from the neutral position, a forward speed change or a backward speed change, respectively, occurs.
(25) As shown in
(26) The engine 3 is installed in the middle of the rear frame 22 and is isolated from vibration. An input shaft 30 extends substantially horizontally, coaxially with an extended portion of a crank shaft protruding forward from a lower portion of the front wall of the engine 3, the input shaft 30 transmitting drive power from the engine to the transmission 4. In order to permit the greatest possible lifting of the left and right front wheels 11a and 11b, the height of the rear portion of the traveling vehicle body 10 above the ground must be raised. Therefore, the engine 3 is arranged in a higher position off the ground than the transmission 4. A PTO shaft 41 (see
(27) The cooling fan 33 is arranged forward of the engine 3 such that a top end of the cooling fan 33 is at substantially the same height as the top end of the engine 3. The cooling fan 33 includes a rotation shaft 33a (see
(28) As shown in
(29) The front panel 163 of the movable hood 16A is bent in a lateral direction crease. When the movable hood 16A is in a closed state, the lower half of the front panel 163 forms a perpendicular surface, whereas the upper half of the front panel 163 forms an inclined surface inclining toward the rear. As clearly shown in
(30) A dust cover 311 is also mounted to the front surface of the radiator 31. A material that is finer than the dust cover is arranged to cover to the openings 165 is used as the mesh of the dust cover 311. The dust cover 311 is bent such that a top end thereof acts as a handle 3111. The dust cover 311 is mounted to the radiator 31 so as to be capable of being pulled upward. Accordingly, when the dust cover 311 is to be removed, a hand reaches in from above, grips the handle 3111, and pulls the dust cover 311 upward. The handle 3111 is not bent at a 90 angle, but rather is bent at a somewhat gentler angle, such as 70, to facilitate gripping.
(31) The cylindrical air cleaner 32 lies horizontally (such that a cylinder axis lies along the transverse direction of the vehicle) above the engine 3. An inflow pipe 331 of the air cleaner 32 extends upward at a slight angle from the air cleaner 32 and runs through a top portion of the shroud 330. An intake opening 320 of the inflow pipe 331 reaches a top end of the radiator 31 in the radiator space. An outflow pipe 332 of the air cleaner 32 extends downward, bending in a U shape, and connects to an intake manifold of the engine 3. The height of the bottom end of the radiator 31 is substantially the height of the crank shaft, and the height of the top end of the radiator 31 is substantially the height of the intake opening 320 of the air cleaner 32. In other words, the radiator 31 extends so as to project upward through a region between the driver's seat 53 and the air cleaner 32, higher than the top end of the air cleaner 32.
(32) As shown in
(33) As clearly shown in
(34) As clearly shown in
(35) As shown in
(36) The step 50 is mounted to the front frame 21 in a foot area of the driver's seat 53. The fenders 17 are provided on the left and right of the driver's seat 53, and fuel tanks 18 are provided below each of the fenders 17. A brake pedal 191 is arranged close to the center of a front region of the step 50. A brake lock pedal 192 for parking, which holds the brake pedal 191 in a depressed position, is provided beside the brake pedal 191.
Other Embodiments
(37) (1) In the specific embodiment described above, a zero-turn mower is exemplified as the mower. However, the present invention can also be utilized on a different mower such as a front mower, in which the mower unit 6 is mounted forward of the front wheels 11.
(2) In the specific embodiment described above, the hood 16 was divided into a front hood (the movable hood 16A) and a rear hood (the fixed hood 16B). Instead, both sections may be movable hoods, or the hood 16 may be configured as an undivided, single member.
(3) In the specific embodiment described above, the first deflection plate 160a and the second deflection plate 160b were formed on the interior of the top portion of the fixed hood 16B. However, the deflection plates may be formed as components of the fixed hood 16B, or as separate components. In addition, instead of two deflection plates, a configuration may be employed which creates an effect deflecting cooling air with a single component, or with three or more components.
(38) The present invention can be applied to a work vehicle having a diesel engine installed in a rear portion of a vehicle frame.
(39) It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to exemplary embodiments, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular structures, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.
(40) The present invention is not limited to the above described embodiments, and various variations and modifications may be possible without departing from the scope of the present invention.