CONTINUOUS STAPLER STRIP FOR USE WITH A SURGICAL STAPLING DEVICE
20230071383 · 2023-03-09
Inventors
- Joseph T. Eisinger (Northford, CT, US)
- Jeremy G. Fidock (Hamden, CT, US)
- Peter T. Collings (Shelton, CT, US)
- Asa G. DeBlois (New Haven, CT, US)
- Matthew T. Coralli (Berlin, CT, US)
- Stephanie Logan (Branford, CT, US)
Cpc classification
A61B2017/0053
HUMAN NECESSITIES
A61B17/072
HUMAN NECESSITIES
A61B2017/07264
HUMAN NECESSITIES
A61B2017/07278
HUMAN NECESSITIES
International classification
Abstract
A continuous strip of staples for use with a surgical stapling device includes an elongated stock of corrugated paper defining a plurality of channels therein. An inner facing side of each channel is configured to support a row of staples thereon and extending therealong and is configured to be slidingly received in a corresponding plurality of slots defined within a cartridge assembly of a stapling device for loading the staples therein. A plurality of indexing apertures is defined in the elongated stock and extends therealong. The plurality of indexing apertures is adapted to engage a staple deformation element of the cartridge assembly during retraction thereof to automatically reload one or more new rows of staples after actuation of the stapling device.
Claims
1-20. (canceled)
21. A continuous strip of staples for use with a surgical stapling device, comprising: an elongated stock of paper defining a plurality of channels therein, a side of each channel configured to support a plurality of staples thereon and extending therealong, the sides of the plurality of channels each configured to be slidingly received within a corresponding plurality of slots defined within a cartridge assembly of a stapling device for loading the plurality of staples therein; and a plurality of indexing apertures defined in the elongated stock and extending therealong, the plurality of indexing apertures adapted to engage a staple deformation element of the cartridge assembly at least during retraction thereof to move the elongated stock to reload a new plurality of staples after actuation of the stapling device.
22. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein the plurality of staples is arranged in an offset manner relative to each other along the elongated stock.
23. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein a leading edge of the elongated stock is adapted to engage an aperture defined within a distal end of an elongated shaft of the stapling device such that, upon reloading, a used portion of the elongated stock is expelled through the aperture.
24. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein the plurality of indexing apertures is configured to engage a pawl disposed on the staple deformation element such that, during retraction, a trailing edge of the pawl operably engages one of the plurality of indexing apertures and pulls the elongated stock proximally as the staple deformation element retracts thereby reloading the cartridge assembly of the stapling device with a new plurality of staples.
25. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein the elongated stock supports the plurality of staples on either side of an axis defined therealong.
26. The continuous strip of staples for use with a surgical stapling device according to claim 25, wherein the plurality of indexing apertures is disposed along the axis.
27. The continuous strip of staples for use with a surgical stapling device according to claim 25, wherein an equal number of the plurality of staples is disposed on either side of the axis.
28. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein the plurality of indexing apertures facilitates separation of the elongated stock along the length thereof after deformation of the plurality of staples.
29. The continuous strip of staples for use with a surgical stapling device according to claim 28, wherein the plurality of indexing apertures is arranged on the elongated stock to facilitate both reloading of the elongated stock and separation thereof after deformation of the plurality of staples.
30. The continuous strip of staples for use with a surgical stapling device according to claim 24, wherein the plurality of indexing apertures is arranged on the elongated stock to facilitate both reloading of the elongated stock via engagement with the pawl and separation thereof after deformation of the plurality of staples.
31. The continuous strip of staples for use with a surgical stapling device according to claim 21, wherein the plurality of indexing apertures cooperates with a knife operably engaged to the staple deformation element to facilitate separation of the elongated stock along the length thereof after deformation of the plurality of staples.
32. A surgical stapling device, comprising: a body including a tool assembly disposed at a distal end thereof, the tool assembly including a cartridge assembly and an anvil assembly pivotably coupled thereto such that the tool assembly is moveable from an open position to a clamped position, the cartridge assembly including a staple deformation element disposed therein configured to operably engage and deform a plurality of staples upon distal movement thereof; a drive assembly disposed within the body and configured to operably engage the staple deformation element upon actuation thereof; an elongated stock of corrugated paper configured to slidingly engage the cartridge assembly for loading the plurality of staples therein, the elongated stock supporting the plurality of staples thereon and extending therealong; and a plurality of pusher members disposed within the cartridge assembly and extending therealong, the plurality of pusher members including a series of abutting members disposed thereon and disposed in alignment with a corresponding series of staples of the plurality of staples, each of the plurality of pusher members configured to sequentially engage the staple deformation element during distal actuation thereof and, in turn, engage the corresponding series of staples to force the corresponding series of staples against the anvil assembly for deformation thereof.
33. The surgical stapling device according to claim 32, wherein each pusher member of the plurality of pusher members includes a pusher tab extending therefrom, each pusher tab sequentially moveable upon actuation of the staple deformation element between a first position relative to the staple deformation element wherein each pusher tab rides within a respective slot defined within the cartridge assembly to guide the respective pusher member into engagement with the series of staples and a second position relative to the staple deformation element wherein the pusher tab is positioned for resetting the pusher member upon retraction of the staple deformation element.
34. The surgical stapling device according to claim 33, wherein an exposed surface of the staple deformation element cams the pusher tab to the first position upon initial engagement with the staple deformation element.
35. The surgical stapling device according to claim 33, wherein a recess defined within the staple deformation element seats the pusher tab to the second position after deformation of the series of staples.
36. The surgical stapling device according to claim 33, wherein a rear camming surface disposed on the staple deformation element sequentially engages each pusher tab upon retraction of the staple deformation element to reset each respective pusher member within the cartridge assembly.
37. The surgical stapling device according to claim 32, wherein each abutting member of the series of abutting members of each pusher member includes a recess defined therein for supporting one of the series of staples.
38. A surgical stapling device, comprising: a body including a tool assembly disposed at a distal end thereof, the tool assembly including a cartridge assembly and an anvil assembly pivotably coupled thereto such that the tool assembly is moveable from an open position to a clamped position, the cartridge assembly including a staple deformation element disposed therein configured to operably engage and deform a plurality of staples upon distal movement thereof; and a drive assembly disposed within the body and configured to operably engage the staple deformation element upon actuation thereof, the drive assembly including an elongated drive bar having a clamping member at a distal end thereof, the clamping member including a retraction member disposed thereon, wherein, upon actuation, the retraction member is configured to both force the staple deformation element distally upon actuation of the drive assembly and pull the staple deformation element proximally upon retraction of the drive assembly.
39. The surgical stapling device according to claim 38, wherein the retraction member includes a button-like mechanical interface that is configured to mate within a corresponding aperture defined within the staple deformation element, the button-like mechanical interface aligning for engagement within the corresponding aperture when the tool assembly is moved to the closed position.
40. The surgical stapling device according to claim 39, wherein the button-like mechanical interface is impeded from engaging the corresponding aperture when the tool assembly is in the open position.
41. The surgical stapling device according to claim 39, wherein, after actuation and retraction of the staple deformation element, the button-like mechanical interface disengages from the corresponding aperture upon moving the tool assembly to the open position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Various aspects of the disclosed surgical stapling device are described herein below with reference to the drawings, wherein:
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DETAILED DESCRIPTION
[0053] The disclosed surgical stapling device will now be described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. However, it is to be understood that the aspects of the disclosure described herein are merely exemplary of the disclosure and may be embodied in various forms. Well-known functions or constructions are not described in detail to avoid obscuring the disclosure in unnecessary detail. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the disclosure in virtually any appropriately detailed structure.
[0054] In this description, the term “proximal” is used generally to refer to that portion of the device that is closer to a clinician, while the term “distal” is used generally to refer to that portion of the device that is farther from the clinician. In addition, the term “endoscopic” is used generally to refer to endoscopic, laparoscopic, arthroscopic, and/or any other procedure conducted through a small diameter incision or cannula. Further, the term “clinician” is used generally to refer to medical personnel including doctors, nurses, and support personnel. As used herein, the terms “parallel” and “aligned” are understood to include relative configurations that are substantially parallel, and substantially aligned, i.e., up to about + or −10 degrees from true parallel or true alignment.
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[0058] Each inner facing side 206 of each channel 205 towards axis A-A is configured to hold a row of staples 210 in series along the continuous strip 200. Three rows of staples 210 are disposed on each side of axis A-A defined through strip 200. Each inner facing side 206 of each channel 205 supports a respective series of staples 210. As described in more detail below, each series of staples 210 is spaced along the strip 200 to align with a corresponding pusher 300, disposed within the cartridge assembly 112.
[0059] A series of indexing apertures 215 are defined within the continuous paper 204 and extend at fixed distances relative to one another along the continuous paper 204. As explained in more detail below, the indexing apertures 215 are configured to operably engage with the staple deformation element or firing sled 400 (sled 400) to automatically reload a new strip 200 of staples 210 when the sled 400 is retracted. As explained in more detail below, the sled 400 may form part of the overall drive assembly 500 once engaged with the clamping member 505. The used portion of the strip 200 is expelled through a proximal end 112a of cartridge assembly 112 as best shown in
[0060] Strip 200 includes a glue 227 or other retainment feature (
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[0062] Anvil assembly 114 includes anvil surface 114′ having a plurality of staple pockets 119 defined therein (
[0063] Drive assembly 500 is utilized to actuate or fire the staples 210 into tissue. More particularly, the drive assembly 500 includes an elongated drive bar 502 including clamping member 505 disposed at a distal end thereof which is configured to operably engage the sled 400. Upon actuation of the drive assembly 500, the clamping member 505 drives the sled 400 distally forcibly camming the pushers 300 upwardly (perpendicularly relative to the axis B-B) and into the staples 210 disposed within strip 200. The pushers, in turn, force the staples 210 through tissue disposed between the cartridge assembly 112 and anvil assembly 114 and into the anvil surface 114′ to form the staples 210 thereagainst in alternating row-like fashion along cartridge 117. Clamping member 505 also includes the knife 507 on a leading edge thereof for severing tissue after the sled 400 and pushers 300 form the staples 210 against the anvil surface 114′.
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[0065] As the sled 400 moves distally, ramping surfaces 405 force the abutments 310 towards tissue which, in turn, force the staples 210 towards anvil assembly 114 as explained below with reference to
[0066] Central ramp 415 includes a stepped area 421 along opposing sides thereof relative to exposed surface 420, the purposes of which being explained below with respect to actuation of the sled 400 (See
[0067] As the sled 400 moves forward, the ramping surfaces 405 engage the abutments 310 and force the abutting members 315 of the pushers 300 into the staples 210 for deformation. The resultant deformation force crumbles the continuous stock of paper 204 releasing the staples 210 therefrom (e.g., and breaking any bond or glue 227 retaining the staples to the continuous stock of paper 204).
[0068] As best shown in the comparison of
[0069] As mentioned above, the strip 200 is initially loaded onto cartridge 117 and fed through slots 113 defined therein to facilitate alignment of the staples 210 with the pushers 300. Upon initial loading, the leading most indexing aperture 215 operably engages a trailing edge 454 of the pawl 450 extending from the sled 400 (See
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[0071] When the stapler 10 is closed (e.g., when tissue is clamped between the cartridge assembly 112 and anvil assembly 114), the user initiates actuation of the drive assembly 500 via actuator buttons 20 (or handle, robotic controller or other mechanism for actuating the drive assembly 500) which forces the clamping member 505 into abutting engagement with the sled 400 (See
[0072] The retraction member 510 may be a button-like mechanical interface that is configured to mate within corresponding aperture 425. The aperture 425 may be made from a semi-pliable material to allow disengagement of the clamping member 505 and sled 400 when the clamping member 505 is returned to a proximal-most position for opening or repositioning the cartridge assembly 112 and anvil assembly 114 relative to one another. In embodiments, the retraction member 510 and aperture 425 engagement may be configured to maintain a first retractive force with relative axial movement between the sled 400 and clamping member 505, e.g., for retracting the sled 400 after firing, and a may be configured to disengage more easily upon non-axial movement between the sled 400 and the clamping member 505, e.g., when opening the cartridge assembly 122 relative to the anvil assembly 114. Various designs are envisioned that will accomplish this purpose.
[0073] Once the clamping member 5050 and the sled 400 are engaged, further actuation of the drive assembly 500 urges the sled 400 distally to sequentially impact the pushers 300. More particularly, the ramping surfaces 405 of the sled 400 engage the corresponding abutments 310 of each pusher 300 to force the abutting members 315 into each staple 210 (See
[0074] As the sled 400 moves distally and deforms the staples 210, the knife 507 disposed on the distal end of the clamping member 505 severs tissue between the rows of deformed staples 210. At the same time each pushing tab 325 from each pusher 300 rides along the exposed surface 420 of the sled 400 and within respective slots 123 of cartridge 117 (See
[0075] More particularly, after the sled 400 has been fully actuated and is disposed in a distal-most orientation, retraction of the sled 400 (via actuator button 18 or other mechanisms used for retraction (not shown)) performs multiple functions.
[0076] In addition and upon retraction of the sled 400, the trailing edge 454 of the pawl 450 engages a distal-most indexing aperture 215 (i.e., the distal-most indexing aperture 215 of the strip 200 currently disposed between the cartridge assembly 112 and anvil assembly 114) and pulls the strip 200 proximally as the sled 400 retracts. As a result, pulling the strip 200 proximally reloads a new plurality of staples 210 within cartridge 117 (See
[0077] Once the sled 400 is fully retracted and as mentioned above, the cartridge assembly 112 may be opened with respect to the anvil assembly 114 by overcoming the engagement of the retention member 510 of the clamping member 505 with aperture 425 of sled 400. The stapler 10 is now reset for continued use.
[0078] Persons skilled in the art will understand that the devices and methods specifically described herein and illustrated in the accompanying drawings are non-limiting exemplary aspects of the disclosure. It is envisioned that the elements and features illustrated or described in connection with one exemplary embodiment may be combined with the elements and features of another without departing from the scope of the disclosure. As well, one skilled in the art will appreciate further features and advantages of the disclosure based on the above-described aspects of the disclosure. Accordingly, the disclosure is not to be limited by what has been particularly shown and described, except as indicated by the appended claims.