CARBON-BASED ADSORBENTS FOR SELECTIVE REMOVAL OF PARAFFINS FROM LIGHT OLEFIN/PARAFFIN MIXTURES AND METHOD OF MANUFACTURING SAME
20250303390 ยท 2025-10-02
Assignee
Inventors
- Fahmi Anwar (Abu Dhabi, AE)
- Georgios N. Karanikolos (Abu Dhabi, AE)
- Maryam Tariq Ahmed Khaleel (Abu Dhabi, AE)
- Kean Wang (Abu Dhabi, AE)
- Anish Mathai Varghese (Abu Dhabi, AE)
- Suresh Kumar Reddy Kuppireddy (Abu Dhabi, AE)
Cpc classification
C01P2002/88
CHEMISTRY; METALLURGY
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3204
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3416
PERFORMING OPERATIONS; TRANSPORTING
B01J20/205
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28061
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28073
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/72
CHEMISTRY; METALLURGY
B01J20/28064
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28083
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to functionalized carbon-based adsorbents for use in selective removal of paraffin impurities from a light paraffins/olefins mixture, in particular at ambient/normal conditions of temperature and pressure. The carbon-based adsorbent comprises a carbonaceous based material functionalized at least in part on active sites thereof with functional groups configured to selectively adsorb the light paraffins from the mixture, thereby resulting in a purity of at least 99.9% of the light olefins upon separation. As described, the adsorbent may comprise activated carbon functionalized at least in part on active sites thereof with fluorine functional groups. Alternatively, the adsorbent may comprise reduced graphene oxide having at least in part on active sites thereof oxygen groups. Methods for manufacturing the absorbents and use them are also disclosed.
Claims
1. A carbon-based adsorbent for separation and removal of light paraffins from light paraffins/olefins mixtures that substantially comprises light olefins and at ambient/normal conditions of temperature and pressure, the carbon-based adsorbent comprising a carbonaceous based material functionalized at least in part on active sites thereof with functional groups configured to selectively adsorb the light paraffins from the mixture, thereby resulting in a purity of at least 99.9% of the light olefins upon separation.
2. The adsorbent according to claim 1, wherein the carbon-based adsorbent is configured to be used for the separation of light paraffins from the light paraffins/olefins mixture at a temperature ranging from about 263 K to about 298 K and at a pressure of up to about 1 bar, at about 298 K and 1 bar so that extra energy is not required for heating/cooling and/or compression/decompression.
3. The adsorbent according to claim 1, wherein the adsorbent has a kinetic selectivity of about 2.4 at 298 K and 1 bar.
4. The adsorbent according to claim 1, wherein the adsorbent has an IAST selectivity ranging from about 2.38 to about 6.1 at 298 K and 1 bar.
5. The adsorbent according to claim 1, wherein the adsorbent has a breakthrough selectivity ranging from about 2 to about 2.64 at 298 K and 1 bar.
6. The adsorbent according to claim 1, wherein the adsorbent has a paraffin adsorption capacity ranging from about 1.17 mmol/g to about 3.1 mmol/g at 298 K and 1 bar.
7. The adsorbent according to claim 1, wherein the carbonaceous base comprises reduced graphene oxide, or the carbonaceous base comprises activated carbon and the functional groups comprise fluorine.
8. The adsorbent according to claim 1, wherein the light paraffins are ethane and the light olefins are ethylene.
9. The adsorbent according to claim 1, wherein the adsorbent is regenerable.
10. The adsorbent according to claim 9, wherein the adsorbent allows for multiple regeneration cycles while maintaining substantially a same adsorption capacity, wherein the multiple regeneration cycles are performed via vacuum in the absence of thermal energy input, or at ambient pressure by purging with inert gas.
11. An activated carbon based adsorbent for separation and removal of light paraffins from a light paraffins/olefins mixture that substantially comprises the light olefins at ambient/normal conditions of temperature and pressure, the adsorbent comprising activated carbon functionalized at least in part on active sites thereof with fluorine functional groups, wherein the adsorbent is configured to selectively adsorb the light paraffins from the mixture thereby resulting in a purity of at least 99.9% of the light olefins upon separation.
12. The adsorbent according to claim 11, wherein the carbon-based adsorbent is configured to be used for the separation of the light paraffins from the light paraffins/olefins mixture at a temperature range from about 263 K to about 298 K and at a pressure of about 1 bar, so that extra energy is not required for heating/cooling and/or compression/decompression.
13. The adsorbent according to claim 11, wherein the adsorbent has a BET surface area ranging from about 448 m.sup.2/g to about 1220 m.sup.2/g.
14. The adsorbent according to claim 11, wherein the adsorbent has a total pore volume from about 0.44 cm.sup.3/g to about 0.79 cm.sup.3/g.
15. The adsorbent according to claim 11, wherein the adsorbent has an average pore size from about 2.58 nm to about 3.95 nm.
16. The adsorbent according to claim 11, wherein the adsorbent has a light paraffins adsorption capacity ranging from about 1.79 mmol/g of adsorbent to about 3.1 mmol/g of adsorbent at 298 K and 1 bar.
17. The adsorbent according to claim 11, wherein the adsorbent has a selectivity ranging from about 1.1 to about 3.9 at 298 K and 1 bar.
18. The adsorbent according to claim 11, wherein the adsorbent has an IAST selectivity ranging from about 2 to about 6.1 at ambient conditions of about 298 K and about 1 bar for the light paraffins/olefins mixture having a volumetric ratio of 1:15.
19. The adsorbent according to claim 11, wherein the adsorbent has a breakthrough selectivity of about 2.64 at 298 K and 1 bar for the light paraffins/olefins mixture having a volumetric ratio of 1:9.
20. The adsorbent according to claim 11, wherein the adsorbent has a kinetic selectivity of about 2.4 at 298 K and 1 bar.
21. The adsorbent according to claim 11, wherein the light paraffins are ethane and the light olefins are ethylene.
22. A method of manufacturing an activated carbon based adsorbent for separating light from a light paraffins/olefins mixture that substantially comprises light olefins, the method comprising: mixing a given amount of activated carbon with an acidic solution comprising a given amount of sodium fluoride to obtain a biphasic mixture wherein a mass ratio of the activated carbon to the sodium fluoride ranges from about 10 to about 50; filtering the biphasic mixture to obtain a solid phase; washing the solid phase; drying the solid phase; and heating the dried solid phase under inert atmosphere to obtain the activated carbon based adsorbent.
23. The method of claim 22, wherein the mixing is performed by sonication, for about 30 min.
24. The method of claim 22, wherein the washing step is performed with an aqueous solution comprising water, DI water and more DI water and ethanol.
25. The method of claim 22, wherein the drying step is performed at a temperature of about 80 C.
26. The method of claim 22, wherein the heating step is performed under inert gas atmosphere at 300 C., for about 2 hours.
27. A carbon based adsorbent for separation of light paraffins from a light paraffins/olefins mixture that substantially comprises the light olefins at ambient/normal conditions of temperature and pressure, the adsorbent comprising reduced graphene oxide having at least in part on active sites thereof oxygen groups configured to selectively adsorb the light paraffins from the mixture thereby resulting in a purity of at least 99.9% of the light olefins upon separation.
28. The adsorbent according to claim 27, wherein the carbon-based adsorbent is configured to be used for the separation of the light paraffins from a light paraffins/olefins mixture at a temperature range from about 263 K to about 298 K and a pressure of about 1 bar, at about 298 K and about 1 bar so that extra energy is not required for heating/cooling and/or compression/decompression.
29. The adsorbent according to claim 27, wherein the adsorbent has a light paraffins capacity of 1.17 mmol/g of adsorbent at 298 K and 1 bar.
30. The adsorbent according to claim 27, wherein the adsorbent has a selectivity of about 1.6 at 298 K and 1 bar.
31. The adsorbent according to claim 27, wherein the adsorbent has a kinetic selectivity of about 2.4 at 298 K and 1 bar.
32. The adsorbent according to claim 27, wherein the adsorbent has an IAST selectivity of about 3.8 at 298 K and 1 bar for the light paraffins/olefins mixture having a volumetric ratio of 1:15.
33. The adsorbent according to claim 27, wherein the adsorbent has a breakthrough selectivity of about 2 at 298 K and 1 bar for the light paraffins/olefins mixture having a volumetric ratio of 1:9.
34. The adsorbent according to claim 27, wherein the light paraffins are ethane and the light olefins are ethylene.
35. A method of manufacturing an adsorbent for separation of light paraffins from a light paraffins/olefins mixture that substantially comprises the light olefins, the method comprising: preparing or providing a given amount of graphene oxide; mixing the given amount of graphene oxide with water thereby obtaining a graphene oxide suspension; adding a given volume of a reducing agent to the graphene oxide suspension to obtain a mixture; and heating the mixture under pressure in the presence of reducing agents to obtain reduced graphene oxide forming the adsorbent.
36. The method according to claim 35, wherein a ratio of reducing agent to the mass of graphene oxide is about 1 l/3 mg.
37. The method according to claim 35, wherein the reducing agent is selected from the group consisting of hydrazine hydrate, ethylene glycol and ethylene diamine, hydrazine hydrate.
38. The method of claim 35, wherein the heating step is performed under autogenous pressure in the presence of the reducing agents at 160 C., for about 4 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] A detailed description of specific exemplary embodiments is provided herein below with reference to the accompanying drawings in which:
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101] In the drawings, exemplary embodiments are illustrated by way of example. It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments and are an aid for understanding. They are not intended to be a definition of the limits of the invention.
DETAILED DESCRIPTION
[0102] The present technology is explained in greater detail below. This description is not intended to be a detailed catalog of all the different ways in which the technology may be implemented or all the features that may be added to the instant technology. For example, features illustrated with respect to one embodiment may be incorporated into other embodiments, and features illustrated with respect to a particular embodiment may be deleted from that embodiment. In addition, numerous variations and additions to the various embodiments suggested herein will be apparent to those skilled in the art considering the instant disclosure which variations and additions do not depart from the present technology. Hence, the following description is intended to illustrate some embodiments of the technology, and not to exhaustively specify all permutations, combinations, and variations thereof.
Definitions
[0103] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention pertains. Generally, the nomenclature used herein and the experiment methods which will be described later are those well known and commonly employed in the art.
[0104] The definition of main terms used in the detailed description of the invention is as follows.
[0105] As used herein, where the term comprising is used in the present description and claims, it does not exclude other non-specified elements of major or minor functional importance.
[0106] As used herein, the terms including or having are meant to be equivalent to comprising as defined above.
[0107] As used herein, the term about generally means within 10%, 5%, 1%, or 0.5% of a given value or range. Alternatively, the term about means within an acceptable standard error of the mean when considered by the person skilled in the art. Unless indicated to the contrary, the numerical parameters set forth in the present disclosure and attached claims are approximations that can vary as desired. At the very least, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
[0108] As used herein, the term at least X refers to values above the concrete value X including the concrete value.
[0109] As used herein, the term ambient conditions refers to environmental conditions that correspond to different climates and primarily to temperatures ranging from about 22 C. (about 263K) to about 26 C. (about 298K) and pressures of about 1 atm or about 1 bar.
[0110] As used herein, the term gas uptake refers to amount of a specific gas that is adsorbed by the adsorbent and may vary with variations in temperature and pressure. In the context of the present disclosure, gas uptake is expressed as mmol of the adsorbed gas per gram of the adsorbent (mmol/g).
[0111] As used herein, the term selectivity refers to a key metric that quantifies the efficacy of any adsorbent in mixture separations. The experimental selectivity can be expressed as the ratio of the respective pure gas capacities (ideal selectivity) or as the real mixture selectivity. It is also common practice to use ideal adsorbed solution theory (IAST) for estimating the value of selectivity using unary isotherm data inputs. In the context of separating ethane from an ethylene/ethane mixture, the selectivity(S) of C.sub.2H.sub.6 over C.sub.2H.sub.4 can be calculated as
wherein x.sub.ethane and x.sub.ethylene are the mole fraction of C.sub.2H.sub.6 and C.sub.2H.sub.4 in the adsorbed phase while y.sub.ethane and y.sub.ethylene are their corresponding mole fraction in the gas bulk phase.
Carbon-Based Adsorbents
[0112] The inventors in the present invention have surprisingly and unexpectedly identified carbon-based adsorbents and manufacturing method thereof that could address all the shortcomings of the previous adsorbents as set forth above. In particular, the carbon-based adsorbents according to the present invention are capable of: [0113] efficiently separating light paraffins such as ethane from a light paraffins/olefins mixture that substantially comprises light olefins (such as ethylene) due to high selectivity for light paraffins; [0114] providing higher uptake for light paraffins as compared to other adsorbents such as MOFs or CMS; [0115] being used under ambient conditions and therefore results in substantially lower energy consumption; [0116] being regenerated using vacuum or by inert gas purging at ambient pressure only (and no thermal regeneration) over multiple cycles without decrease in original capacity for light paraffins uptake; and [0117] being used at large industrial scale without presenting moisture and/or chemical instability
[0118] Without being bound by any theory, it is believed that functionalized carbon-based adsorbents synthesized by the methods according to the present invention results in specific textures comprising active sites that have significantly higher affinity for interaction with C.sub.2H.sub.6 (rather than C.sub.2H.sub.4) which leads to a superior capability (compared to other existing adsorbents) for selective C.sub.2H.sub.6 uptake.
[0119] In a first embodiment according to the present invention for selective C.sub.2H.sub.6 separation, the carbon-based adsorbent is reduced Graphene Oxide (rGO) produced from Graphene Oxide (GO) which was in turn made of Graphene sheets. A flawless sheet of graphene contains sp.sup.2 hybridized trigonally bonded carbon atoms as opposed to sp.sup.3 carbon atoms in atomically rough GO sheets. A structural illustration of Graphene Oxide (GO) and reduced Graphene Oxide (rGO) is shown in
[0120] The reduction of GO into rGO can be accomplished through a variety of methods, and the method and conditions of reduction used determine the physiochemical properties of the final product. In some embodiments, rapid heating or thermal annealing may produce rGO in large quantities. The resulting rGO product though is frequently characterized by distorted carbon planes caused by the impulsive expansion of graphene sheets. Alternatively, in another embodiment, reduction of GO into rGO may be performed by chemical reduction. Unlike thermal reduction, chemical reduction does not require a critical reaction environment and can be performed at moderate temperatures, making it more practical and affordable. In a preferred embodiment according to the present invention, the carbon-based adsorbent for use in selective ethane separation is produced by controlled hydrothermal reduction of GO with various reducing agents, including hydrazine hydrate, ethylene glycol, and ethylene diamine, to produce rGO foam adsorbents.
[0121] In a second embodiment according to the present invention for selective C.sub.2H.sub.6 separation, the carbon-based adsorbent is Fluorine-functionalized Activated Carbon (AC) adsorbents.
[0122] In the context of the present invention, Fluorine-functionalized Activated Carbon (AC) adsorbents are activated carbon adsorbents that are doped with fluorine atoms (i.e. elemental fluorine incorporated into the carbon matrix in activated carbon). This is shown in
[0123] In some embodiment, fluorine doping is achieved by reacting activated carbon with fluoride salt such as LiF, NaF and KF in a strong acidic medium. In a preferable embodiment, the fluoride salt is NaF.
Examples
[0124] The Examples set forth here are related to a) Adsorbents synthesis (Examples 1-2), b) characterization (Examples 3-13) and c) Adsorbent performance (Examples 14-30)
a) Adsorbents Synthesis
Example 1: Reduced Graphene Oxide (rGO) Synthesis
[0125] In this example, synthesis of reduced Graphene Oxide (rGO) according to the first embodiment of the present invention is disclosed.
[0126] 99.9% metal-basis natural graphite flakes (-10 mesh) from Alfa-Aesar, 99% potassium permanganate (KMn (4) from Fisher Scientific, 35% hydrogen peroxide (H.sub.2O.sub.2), 97% sulfuric acid (H.sub.2SO.sub.4,), 85% phosphoric acid (H.sub.3PO.sub.4), and 37% hydrochloric acid (HCl) from Merck were used for the preparation of GO. 99.8% ethylene glycol (C.sub.2H.sub.6O.sub.2) and 99% ethylene diamine (C.sub.2H.sub.8N.sub.2) from Merck Millipore and 99% hydrazine hydrate (H.sub.6N.sub.2O) from Surechem Products were used as reducing agents for the preparation of rGO.
[0127] GO was prepared by the modified Tour's method as described for example by Varghese et al. (Varghese, A. M.; Reddy, K. S. K.; Singh, S.; Karanikolos, G. N. Performance Enhancement of CO.sub.2 Capture Adsorbents by UV Treatment: The Case of Self-Supported Graphene Oxide Foam. Chem. Eng. J. 2020, 386 (October 2019), 124022). 5 g of graphite flakes was stirred with 272 ml of H.sub.2SO.sub.4 for 30 minutes. After the formation of a uniform suspension, 33 ml of H.sub.3PO.sub.4 was added to the mixture. Successively, the KMnO.sub.4 oxidizing agent (27 g) was added, and the reaction mixture was allowed to stir for 3 days to achieve complete oxidation. To cease the oxidation, 17.5 ml of H.sub.2O.sub.2 was introduced to the oxidized mixture. Following this, centrifugation was carried out to remove the supernatant acid element, and the product was washed 10 times using 1 M HCl solution. In the final step, the GO suspension was washed repeatedly with DI water, until a neutral pH was achieved. The obtained product was freeze-dried at 40 C. to obtain the final Graphene Oxide (GO).
[0128] The GO obtained as above was hydrothermally reduced using different reducing agents over different reduction times as listed in Table 1.
TABLE-US-00001 TABLE 1 Sample code Reduction time Reducing agent Abbreviation rGO-4-0 4 None rGO-4-H 4 Hydrazine hydrate (H) rGO-12-H 12 Hydrazine hydrate (H) rGO-24-H 24 Hydrazine hydrate (H) rGO-4-EG 4 Ethylene glycol (EG) rGO-4-ED 4 Ethylene diamine (ED)
[0129] As for the synthesis procedure, a dispersion of GO in water (3 mg/ml) was prepared by sonication for 2 h. The desired reducing agent (1 l for 3 mg of GO) was then added to the suspension and the mixture was then placed in a Teflon-lined autoclave at 160 C. for pre-set time. By varying the hydrothermal reaction time, a series of adsorbents were prepared, as listed in Table 1. For example, the sample rGO-4-0 refers to the rGO synthesized by the same procedure for 4 h yet without utilizing any external reducing agent. Similarly, rGO-4-H refers to the rGO synthesized by the same procedure along with Hydrazine hydrate as reducing agent for a reduction time of 4 h.
Example 2: Fluorine-Functionalized Activated Carbon (AC) Synthesis
[0130] In this example, synthesis of Fluorine-functionalized Activated Carbon (AC) according to the second embodiment of the present invention is disclosed.
[0131] Nuchar activated carbon (AC) was obtained from MWV Specialty Chemicals. Sodium fluoride (NaF, 99.99%) and ethanol (C.sub.2H.sub.6O, 99%) from Sigma-Aldrich, and sulfuric acid (H.sub.2SO.sub.4, 97%) from Merck were used for the synthesis of the adsorbents.
[0132] As for the synthesis procedure, a fluorine-solution was prepared by dissolving 5 mg of NaF in 15 mL of 10 M H.sub.2SO.sub.4. Subsequently, 250 mg of Activated Carbon (AC) was added to the acid solution and sonicated for 30 min. The reaction mixture was stirred overnight at 25 C. The final product was then filtered and washed multiple times with DI water and ethanol, and dried afterward at 80 C. The adsorbent was activated by heating in a tube furnace under an N.sub.2 atmosphere at 300 C. for 2 hours. By varying the amount of NaF in the reaction mixture, a range of samples with different fluorine loadings were synthesized as listed in Table 2.
TABLE-US-00002 TABLE 2 Sample Code Amount of NaF (mg) AC AC-F-5 5 AC-F-10 10 AC-F-15 15 AC-F-20 20 AC-F-25 25
b) Characterization
Example 3: XRD Analysis of Reduced Graphene Oxide (rGO)
[0133] In this Example, the X-ray diffraction (XRD) patterns of graphene oxide and reduced Graphene Oxide (rGO) obtained in Example 1 was performed using a Bruker D2 Phaser diffractometer in the 2 range of 5-55 at 45 kV and 40 mA under exposure of Cu-K irradiation with =1.5406 (step value of 0.03 s.sup.1, and step time of 0.05 s).
[0134] XRD patterns of the GO and rGO adsorbents are shown in
Example 4: FTIR Analysis of Reduced Graphene Oxide (rGO)
[0135] In this Example, the Fourier Transform Infrared Spectroscopy (FTIR) of reduced Graphene Oxide (rGO) obtained in Example 1 is performed. Bruker Tensor II ATR spectrometer was used to obtain (FTIR) spectra in the range of 2500-500 cm-1 to assess the changes in chemical characteristics of the prepared adsorbents. Specifically, FTIR was used to investigate the variation in oxygen functional groups present on the graphitic surface of the developed adsorbents upon hydrothermal reduction, and by inference, the degree of reduction could be assessed. For developing a highly C.sub.2H.sub.6-selective adsorbent, the adsorbent surface needs to be hydrophobic, devoid of polar groups such as hydroxyl groups.
Example 5: Raman Spectroscopy of Reduced Graphene Oxide (rGO)
[0136] In this Example, the Raman Spectroscopy of reduced Graphene Oxide (rGO) obtained in Example 1 was performed and Raman spectra were obtained by Witec Alpha 300 RAS with a lateral resolution of 200-300 nm in the wavenumber range of 500-3000 cm.sup.1 at a rate of 0.76 milliseconds integration time per spectrum. The results are shown in
[0137] The D and G bands appear at 1334 and 1575 cm.sup.1, respectively, for all the samples. The D band is mainly associated with vibrations of sp carbon atoms with swaying bonds, indicating the presence of disordered graphene, whereas the G band corresponds to the sp.sup.2 carbon, revealing the graphitic symmetry and quality of the pristine graphene. The D band intensity increases with the degree of defects, and the lowest intensity was observed for GO reflecting a low number of defects. The highest D band intensity was observed for rGO-4-H, implying the formation of structural defects between the layers resulting from the intercalation of oxygen functional groups and exfoliation upon reduction. When the reduction time was increased from 4 to 12 h, the D band intensity reduced, which can be attributed to the formation of ordered graphitic structure. When the reaction duration increased to 24 h, the intensity was further reduced suggesting the generation of better-graphitized layers. The reduction of the D band intensity in Raman spectra depends on several factors such as the degree of GO reduction, the specific reduction method used, and the reaction duration. For instance, partial reduction of graphene oxide can result in the formation of new defects, leading to an increase in the D band intensity. The I.sub.D/I.sub.G ratio of the samples can quantitatively reveal the degree of defects and disorder in the graphene structures. The I.sub.D/I.sub.G was increased from 0.92 for GO to 1.04, 1.08, 1.1, and 1.17 for rGO-4-0, rGO-4-H, rGO-4-EG, and rGO-4-ED, respectively, indicating introduction of structural defects upon reduction. However, it decreased to 0.99 and 0.94 for rGO-12-H and rGO-24-H, respectively, which is evident of the partial restoration of the lattice defects.
Example 6: Thermogravimetric Analysis of Reduced Graphene Oxide (rGO)
[0138] In this Example, thermogravimetric analysis (TGA) of reduced Graphene Oxide (rGO) obtained in Example 1 was performed using Perkin Elmer TGA 4000 analyzer and by heating the samples from 40 to 600 C. under a continuous N.sub.2 flow. The results are shown in
[0139] Decomposition of GO takes place in three stages, namely the loss of adsorbed moisture until 100 C., degradation of oxygen functionalities at 150-250 C., and disintegration of the carbon skeleton at 430 C. For the partially reduced sample (rGO-4-0), the weight reduction until 200 C. corresponds to the loss of residual oxygen groups, reflecting the incomplete reduction. Sample rGO-4-H was stable until 500 C. without significant mass loss, indicating the complete removal of any additional functional groups by the hydrazine hydrate reducing agent. There was no weight change detected for moisture loss, suggesting the hydrophobic nature of the material. The increase in hydrophobicity upon reduction was also confirmed by water adsorption and contact angle experiments. After 500 C., partial structural collapse and the corresponding weight loss were observed. As complete reduction was not achieved for rGO-4-ED, weight loss stages associated with moisture loss and oxygen functional groups appear in the TGA curve. The residual oxygen entities disintegrated in the range of 210-330 C. for rGO-12-H, rGO-24-H, and rGO-4-EG, whereas rGO-4-EG had an additional step of weight loss at 430-480 C. similar to pure GO.
Example 7: Scanning Electron Microscopy (SEM) of GO and rGO
[0140] In this Example, Scanning electron microscopy (SEM) images of Graphene Oxide (GO) and reduced Graphene Oxide (rGO) obtained in Example 1, were acquired by a FEI Nova Nano SEM 650 in the range of 15-20 kV. The resulting images are shown in
[0141] Pure GO (images a and b) typically has tightly packed interlocking sheets with denser foam-like morphology, compared to the observed folded and wrinkled structure of rGO. The folding of sheets was due to the loss of oxygen functional groups upon reduction (images c and d), and the degree of folding was increased with stronger reduction conditions, such as in the case of rGO-4-H (images e and f). The sp.sup.2 carbon planes are held together by weak van der Waal's forces resulting in high aggregation and a crumbled nature of rGO sheets, yet resulting in higher surface area than GO which is preferred in adsorption applications.
Example 8: XRD Analysis of Fluorine-Functionalized Activated Carbon (AC)
[0142] In this Example, XRD patterns of Fluorine-functionalized Activated Carbon obtained in Example 2 was obtained using a Bruker D2 Phaser diffractometer in the 20 range of 10-50 with a scan rate of 0.05 s.sup.1 (45 kV, 40 mA). The results are shown in
[0143] From XRD results, the pristine AC exhibited a broad diffraction peak at 26 assigned to the (002) plane of the amorphous carbon. Upon fluorine functionalization, the position of this peak was shifted slightly as a result of a change in the lattice structure. The fluorine atom, which is smaller than the carbon atom, when incorporated into the carbon matrix, distorted the lattice planes resulting in the peak shifting. For the samples AC-F-5, AC-F-10, and AC-F-25, a wide diffraction peak was also observed at 44 corresponding to (101) plane, formed as a result of the occurrence of new crystalline-like phases. Fluorine functionalization causes significant alteration of the carbon matrix, leading to the formation of new planes with different lattice parameters.
Example 9: FTIR Analysis of Fluorine-Functionalized Activated Carbon (AC)
[0144] In this Example, FTIR analysis of Fluorine-functionalized Activated Carbon obtained in Example 2 was performed using a Bruker Tensor II in Attenuated total reflectance (ATR) mode in the wavenumber range of 500-4000 cm.sup.1. The results are shown in
[0145] FTIR spectroscopy was employed to comprehend the change in the functional groups present on the carbon surface upon fluorine doping. As illustrated in
Example 10: Raman Spectroscopy of Fluorine-functionalized Activated Carbon (AC)
[0146] In this Example, Raman Spectroscopy of Fluorine-functionalized Activated Carbon obtained in Example 2 was performed using a Witec Alpha 300 RAS to acquire Raman spectra in the range of 500-3000 cm.sup.1 with a laser wavelength of 532 nm. The results are shown in
[0147] All samples display two prominent peaks of the D band and G band at 1362 and 1585 cm.sup.1, respectively. The D band represents the disorder and lattice defects in the structure, whereas the G band corresponds to the ordered sp.sup.2 hybridized carbon atoms. The disorder in the adsorbent structure that had undergone fluorination can be assessed by the corresponding I.sub.D/I.sub.G intensity ratio, whereas smaller I.sub.D/I.sub.G indicates a more ordered and symmetric carbon matrix. With an increase in fluorination, the D band intensity increased with a corresponding increment in I.sub.D/I.sub.G ratio as well, specifically from 0.97 of AC-F-5 to 0.99 of AC-F-25. This increase in the D band intensity is attributed to the introduction of defects and disorder in the carbon lattice due to the incorporation of the fluorine groups. The fluorine groups can break the symmetry of the carbon lattice, leading to the formation of new sp.sup.3 hybridized carbon atoms and the creation of defect sites. These newly formed lattice defects, however, can function as adsorption sites.
Example 11: Thermogravimetric Analysis (TGA) of Fluorine-functionalized Activated Carbon (AC)
[0148] In this Example, Thermogravimetric Analysis (TGA) of Fluorine-functionalized Activated Carbon obtained in Example 2 was performed using a Perkin Elmer 4000 Thermogravimetric Analyzer (TGA) to study the thermal stability of the synthesized samples by heating approximately 5 mg of sample at a rate of 5 C./min under N.sub.2 from 50 to 600 C. The results are shown in
[0149] From
Example 12: Scanning Electron Microscopy (SEM) of Fluorine-Functionalized Activated Carbon (AC)
[0150] In this Example, the morphological features of the Fluorine-functionalized Activated Carbon (AC) with varying levels of Fluorine-functionalization were investigated by SEM. Images at different magnifications were obtained at 15 kV on FEI Nova Nano SEM 650. Based on the SEM images shown in
Example 13: Textural and Elemental Analysis of Fluorine-Functionalized Activated Carbon (AC)
[0151] In this Example, and in the context of textural analysis, the surface area was determined using the Brunauer-Emmett-Teller (BET) model, while the pore size distribution was calculated using the Barrett-Joyner-Halenda (BJH) model. The BET analysis utilized isotherm data within the pressure range of 0.05-0.35 (p/p.sub.0). Elemental composition was also determined by energy dispersive X-ray spectroscopy (EDS) at five different sample locations and then taking the numerical average.
[0152] To study the textural characteristics of the samples, N.sub.2 adsorption-desorption isotherms were measured at 77 K, as shown in
[0153] As for the elemental analysis (with results included in Table 3), it was observed that with an increase in fluorine-doping, the atomic % of fluorine present in the samples increased correspondingly, confirming the presence of fluorine in the adsorbents and verifying the increasing degree of functionalization. It is noted that the F/C ratio increased from 0.0037 for AC-F-5 to 0.122 for AC-F-25. Interestingly, the oxygen content also increased significantly on the modified samples, indicating that F-doping promoted activation of the carbon so that more irregular structures were produced which host both F and O functional groups. Since O also presents a strong electro-negativity, it also plays a role in enhancing the ethane selectivity.
TABLE-US-00003 TABLE 3 Total Pore Average S.sub.BET Volume Pore Size C O F Sample (m.sup.2/g) (cm.sup.3/g) (nm) (%) (%) (%) AC 1983 1.33 2.68 92.94 7.06 AC-F-5 1220 0.79 2.58 90.36 9.3 0.34 AC-F-10 1102 0.73 2.65 88.34 10.04 1.62 AC-F-15 1071 0.71 2.63 87.3 10.36 2.34 AC-F-20 775 0.65 3.87 82.08 11.73 6.19 AC-F-25 448 0.44 3.95 79.86 10.37 9.77
c) Adsorbent Performance.
[0154] Graphene oxide (GO) and reduced graphene oxide (rGO): The adsorption and separation performance tests for graphene oxide (GO) and reduced graphene oxide (rGO) according to the first embodiment of the present invention are as follows (Examples 14-21):
[0155] The equilibrium gas adsorption experiments were performed on a Micromeritics 3Flex Analyzer. Prior to the analysis, the adsorbents were pre-treated by heating at 363 K under vacuum. The adsorption isotherms for C.sub.2H.sub.6 and C.sub.2H.sub.4 were collected at 298 K, 283 K, and 273 K up to 1 bar. AFM Asylum MFP-3D Origin was used in the contact-mode of operation for molecular interaction analysis. Breakthrough experiments were performed on an automated breakthrough analyzer (ABR) from Hiden Isochema. The adsorbent was filled in a stainless-steel reactor column (15 cm1 cm) and helium (150 mL/min) was purged through the packed bed for 20 min before each breakthrough run. A C.sub.2H.sub.6/C.sub.2H.sub.4 (1/9) mixture was then introduced at a rate of 5 mL/min, while the column conditions were maintained at 298 K and 1 bar. The outlet composition was determined by a single-filter, electron multiplier dynamic sampling mass spectrometer (DSMS) by Hiden Isochema with a detection range of 1-200 AMU, exhibiting a sensitivity of 100 ppb.
Example 14: Adsorption Capacity of Graphene Oxide (GO) and Reduced Graphene Oxide (rGO)
[0156] In this Example, the adsorption capacity (i.e. gas uptake) of graphene oxide (GO) and reduced graphene oxide (rGO) have been determined according to conditions specified above. The gas separation performance of the prepared samples was first analysed by volumetric equilibrium adsorption experiments using single gas streams of C.sub.2H.sub.6 and C.sub.2H.sub.4, respectively. The adsorption isotherms of pristine GO, rGO-4-0, and rGO-4-H at 298 K and pressures up to 1 bar are displayed in
[0157] According to
Example 15: effect of reduction conditions on the gas adsorption properties of reduced graphene oxide (rGO)
[0158] In this Example, the effect of reduction conditions on the gas adsorption properties has been evaluated by varying the reducing agent (hydrazine hydrate (H), Ethylene glycol (EG) and Ethylene diamine (ED)) and the reduction time in hours (i.e. 4H, 12H and 24H). All adsorption tests were performed at 298 K and the results are shown in
[0159]
[0160] The type of reducing agent also significantly influences the degree of reduction and the residual oxygen functional groups present on the surface, and the mechanism of reduction considerably affects the structural and chemical properties of rGO. Larger and mechanically strong rGO flakes were reported to be obtained by chemical reduction compared to small and flaky rGO obtained by thermal reduction.
Example 16: Effect of Temperature on the Gas Adsorption Properties of Reduced Graphene Oxide (rGO)
[0161] In this Example, the gas adsorption performance as a function of temperature for the rGO-4-H was explored next, i.e., at 273, 283, and 298 K and the results are shown in
Example 17: Separation Performance of Reduced Graphene Oxide (rGO)
[0162] In this Example, separation performance of reduced graphene oxide (rGO) was evaluated by determining C.sub.2H.sub.6/C.sub.2H.sub.4 selectivity based on the experimental pure-gas adsorption data and the ideal adsorbed solution theory (IAST) established by Myers and Prausnitz which is known to the person skilled in the art.
[0163] The assumption that the adsorbed species form an ideal mixture was adopted, which is a widely used thermodynamic tool to predict mixture-gas selectivity. To estimate the IAST selectivity the isotherms were fitted with dual-site Langmuir (DSL) model as below (wherein where q is the amount of gas adsorbed in equilibrium with the gas phase in mmol/g, p is the equilibrium bulk gas pressure in bar, q.sub.s1, and q.sub.s2 are the saturation capacities, b.sub.1 and b.sub.2 (bar.sup.1) are the affinity coefficients of sites 1 and 2, respectively).
[0164] The fitted isotherms of rGO-4-H at various temperatures are shown in Table 4 below which indicate that the adsorption behaviour of C.sub.2H.sub.6 and C.sub.2H.sub.4 on the rGO samples can be predicted using the DSL model with good approximation. From Table 4, at all temperatures, the saturation uptakes (q.sub.s1 and q.sub.s2) for both gases increased with the decrease in temperature, while the affinity coefficients (b.sub.1 and b.sub.2) were higher for C.sub.2H.sub.6 than for C.sub.2H.sub.4, in agreement with the experimental results.
TABLE-US-00004 TABLE 4 Adsor- T q.sub.s1 (mmol/g) q.sub.s2 (mmol/g) b.sub.1 (bar.sup.1) b.sub.2 (bar.sup.1) bent (K) C.sub.2H.sub.6 C.sub.2H.sub.4 C.sub.2H.sub.6 C.sub.2H.sub.4 C.sub.2H.sub.6 C.sub.2H.sub.4 C.sub.2H.sub.6 C.sub.2H.sub.4 rGO- 298 3.43 2.31 2.33 1.08 0.365 0.086 0.106 1.11 4-H 283 4.8 4.1 2.58 2.01 0.62 0.109 0.191 0.131 273 5.8 4.89 2.72 2.3 0.617 0.511 0.563 0.278
Example 18: Evaluation of IAST Selectivity
[0165] After the isotherm fitting, according to Example 17 above, binary gas selectivity could be calculated using the selectivity definition mentioned above. An open-source python package pyIAST was used for data converging and estimating IAST selectivity at 298, 283, and 273 K. The stated algorithm targets to equate the spreading pressure of both gases at a fixed bulk gas composition to approximate the adsorbed phase composition.
[0166] The LAST selectivity profiles determined for rGO-4-H at 298, 283, and 273 K for a paraffin/olefin stream with C.sub.2H.sub.6/C.sub.2H.sub.4 ratio of 1/15 (v/v) which is the C.sub.2H.sub.6/C.sub.2H.sub.4 ratio after naphtha cracking, and a ratio of 50/50 (v/v) are displayed in
[0167] The obtained high selectivity value of the rGO adsorbent is compared with best-performing carbonaceous adsorbents cited in the literature, and as listed in Table 5. As can be seen, the reduced graphene oxide (rGO) according to the present inventions offers a superior selectivity as compared to other adsorbents.
TABLE-US-00005 TABLE 5 C.sub.2H.sub.6 C.sub.2H.sub.6/C.sub.2H.sub.4 capacity C.sub.2H.sub.6/C.sub.2H.sub.4 feed ratio (mmol/ selectivity for IAST Adsorbent (IAST)
Conditions Reference DOI 75CPDA 7.1 2.5 1:15 298 K, 1 10.1002/aic.16182 @A-AC bar
Beta-ZTC 7.5 1.7 1:1 303 K, 1 10.1021/acsami.0c04228
FAU- 4.5 1.5 1:1 303 K, 1 10.1021/acsami.0c04228
EMT- 6 1.6 1:1 303 K, 1 10.1021/acsami.0c04228
C-PDA-3 9.41 1.9 1:9 298 K, 1 10.1016/j.ces.2016.08.026
Glc-A-4 7.98 1.7 1:1 288 K, 1 10.1016/j.ces.2017.07.020
MGA- 7.1 2.3 1:15 298 K, 1 10.1016/j.cej.2018.10.109
bar C-Fru-4- 7.9 1.6 1:1 298 K, 1 10.1016/j.jssc.2018.09.001 700 bar Kureha 9.5 1.6 1:1 194 K, 1 10.1016/j.carbon.2005.01.010 Carbon bar C-CTS-1 6.2 1.75 1:15 298 K, 1 10.1016/j.mtchem.2022.10
G@700/2 13.24 1.2 1:1 298 K, 6 10.1016/j.colsurfa.2021.12
C-700-3 7.2 3.2 1:15 298 K, 6 10.1016/j.ces.2017.01.003
rGO-4-H 1.17 3.8 1:15 298 K, 1 First embodiment of the bar present invention
indicates data missing or illegible when filed
Example 19: Regenerability of Reduced Graphene Oxide (rGO)
[0168] In this Example, repeated adsorption-desorption cycles were conducted at ambient conditions for the rGO-4-H adsorbent. The C.sub.2H.sub.6 capacity obtained at 1 bar for each cycle is illustrated in
Example 20: Molecular Interactions Between Reduced Graphene Oxide (rGO) Surface and Adsorbed Gas Molecules
[0169] In this Example, to evaluate molecular interactions between the rGO surface and the gas molecules and quantify van der Waal's forces, atomic force microscopy (AFM) was employed to understand the developed adsorbent/adsorbate nano-scale forces. Before the analysis, the silica-based antimony doped tips were coated with C.sub.2H.sub.6 and C.sub.2H.sub.4 molecules separately by exposing them to the respective gas streams at 25 C. for 6 h. The surface scanning was carried out at a scan rate of 0.99 Hz with a velocity of 5.95 m/s, and the spring constant was estimated using a standard silica wafer.
[0170] C.sub.2H.sub.6 was perceived to exhibit enhanced van der Waal's interactions with a carbonaceous surface as a result of the higher polarizability of C.sub.2H.sub.6 (44.710.sup.25 cm.sup.3) compared to that of C.sub.2H.sub.4 (42.5210.sup.25 cm.sup.3) mainly due to higher molecular weight. AFM used for force measurements (force spectroscopy) could retrieve the developed forces as a function of tip-sample separation distance (d). Accordingly, the force profile was mapped for the rGO-4-H sample with tips coated with C.sub.2H.sub.6 and C.sub.2H.sub.4 separately. The confirmation of the coating on the tips was achieved using FTIR spectra.
[0171] The force profile between the rGO-4-H surface and the tip was plotted as a function of deflection (Deff) of the cantilever and the distance between the tip and sample. Initially, a plain tip was used to plot the deflection curve, as shown in
[0172] To further validate this conclusion, multiple spots on the sample surface were selected and force mapping was carried out. The average force for different spots across the surface was estimated using Gaussian approximation, and the corresponding histograms are shown in
Example 21: Breakthrough Tests for Reduced Graphene Oxide (rGO)
[0173] In this Example, and in order to evaluate the dynamic adsorption and separation performance of the rGO adsorbents, breakthrough experiments were also carried out with pure as well as binary real gas mixtures.
[0174] Fluorine-functionalized Activated Carbon: The adsorption and separation performance tests for fluorine-functionalized activated carbon according to the second embodiment of the present invention are as follows (Examples 22-30):
[0175] The adsorbents (fluorine-functionalized activated carbon) were pre-treated at 100 C. for 12 h prior to the adsorption experiments. An automated breakthrough analyser (ABR) by Hiden Isochema was utilized to carry out the breakthrough experiments with C.sub.2H.sub.6/C.sub.2H.sub.4 mixtures. The reactor column (15 cm1 cm) was filled with the pre-weighed samples of adsorbent and before each breakthrough run, helium was purged at a rate of 250 mL/min. Then a mixture of C.sub.2H.sub.6/C.sub.2H.sub.4 with a ratio of 1/9 (v/v) was passed at a rate of 5 mL/min while keeping the reactor conditions at 298 K and 1 bar. The composition of the mixture leaving the column was analyzed using a single-filter, electron multiplier dynamic sampling mass spectrometer (DSMS) by Hiden, with a detection range of 1-200 AMU and a sensitivity of 100 ppb.
Example 22: Single-Component Equilibrium Adsorption of C.SUB.2.H.SUB.6 .and C.SUB.2.H.SUB.4 .on Pure Activated Carbon (AC)
[0176] In this Example, the single-component equilibrium adsorption of C.sub.2H.sub.6 and C.sub.2H.sub.4 (gas uptake) on pure AC sample at various temperatures, namely 298, 273, and 263 K, and up to 1 bar.
[0177] The results indicated that AC exhibited high gas adsorption capacity across all temperatures, which can be attributed to its high surface area and porosity, as verified by the N.sub.2 isotherm analysis. At 298 and 273 K, despite the high gas uptakes, the C.sub.2H.sub.6 uptake was only slightly higher than that of C.sub.2H.sub.4. As a result, the experimental C.sub.2H.sub.6/C.sub.2H.sub.4 selectivity at 1 bar was 1.1 and 1.2, respectively, indicating a similar capacity for these two gases. At 263 K, the C.sub.2H.sub.6 uptake was substantially higher than that of C.sub.2H.sub.4 at the lower pressure range. Yet, as the pressure increased, the adsorption capacities of both gases became similar.
Example 23: Single-Component Equilibrium Adsorption of C.SUB.2.H.SUB.6 .and C.SUB.2.H.SUB.4 .on Fluorine-Functionalized Activated Carbon
[0178] In this Example, same experiments as Example 22 were repeated with the only change that the adsorbent (activated carbon) is fluorine-functionalized as described earlier.
[0179]
Example 24: Effect of Temperature on Performance of Fluorine-Functionalized Activated Carbon
[0180] Based on Examples 22 and 23, two optimal samples (AC-F-15 and AC-F-20) with notable selectivity and capacity were subject to further investigation. AC-F-15 demonstrated a C.sub.2H.sub.6 uptake of 2.7 mmol/g at 298 K and 1 bar, as shown in
Example 25: Ideal Adsorbed Solution Theory (IAST) Selectivity Estimated for the AC-F-15
[0181] In this Example, the ideal adsorbed solution theory (IAST) selectivity was estimated, as had been described above, for the AC-F-15 adsorbent at different temperatures (298, 273, and 263 K) for two different feed ratios, namely, 50/50 (v/v) C.sub.2H.sub.6/C.sub.2H.sub.4 and 1/15 (v/v) C.sub.2H.sub.6/C.sub.2H.sub.4 which is the composition of C.sub.2H.sub.6/C.sub.2H.sub.4 industrial feed after naphtha cracking. The results are illustrated in
[0182] It is seen that, for the 50/50 mixture, AC-F-15 had a remarkable C.sub.2H.sub.6/C.sub.2H.sub.4 selectivity of 5 at 10 mbar and T=298K, which then reached a steady value of 2.9 at 100 mbar and up to 1 bar. For the 1/15 mixture, the C.sub.2H.sub.6/C.sub.2H.sub.4 selectivity increased to 4 at 298 K and 1 bar, which is much higher than most of the C.sub.2H.sub.6-selective adsorbents. At the lower temperatures for the 1/15 mixture, specifically 273 and 263 K, the C.sub.2H.sub.6/C.sub.2H.sub.4 selectivity reduced to 2.38 and 2.54, respectively, at 1 bar.
Example 26: Adsorption Capacity and Selectivity for the AC-F-20
[0183] In this Example, given that that in the separation of industrial C.sub.2H.sub.6/C.sub.2H.sub.4 streams selectivity plays a more crucial role than the capacity in meeting the standards of C.sub.2H.sub.4 purity, the adsorbent with notable selectivity (AC-F-20) and capacity was tested for adsorption performance at different temperatures. The results are illustrated in
[0184] Both C.sub.2H.sub.6 and C.sub.2H.sub.4 uptakes increased with a decrease in temperature. For C.sub.2H.sub.6, the uptake increased from 1.96 at 298 K to 3.83 and 4.82 mmol/g at 273 and 263 K, respectively, at 1 bar, whereas the respective increment in C.sub.2H.sub.4 uptake was only from 0.5 to 1.3 mmol/g (
Example 27: Adsorption Performance Based on Fluorine-Functionalization
[0185] In this Example, the performance of adsorbents with varying levels of fluorine functionalization was determined in terms of their C.sub.2H.sub.6 capacity and C.sub.2H.sub.6/C.sub.2H.sub.4 IAST selectivity. The gas stream was a binary mixture of C.sub.2H.sub.6/C.sub.2H.sub.4 with a ratio of 1/15 (v/v) at 1 bar and 298 K. The results are illustrated in
[0186] From
Example 28: Regenerability of Fluorine-Functionalized Activated Carbon as Adsorbent
[0187] In this Example, adsorption-desorption cycles were conducted to evaluate the cyclic performance of the adsorbents, investigated via pressure-swing adsorption (PSA). Five PSA cycles were performed without any thermal-treatment between the cycles.
Example 29: Moisture Stability of Fluorine-Functionalized Activated Carbon as Adsorbent
[0188] In this Example, water vapor sorption experiments were carried out at 298 K and up to 100% relative humidity (RH). In addition, the moisture-exposed samples were tested for C.sub.2H.sub.6 adsorption. The water vapor isotherms in
Example 30: Breakthrough Analysis of Fluorine-Functionalized Activated Carbon as Adsorbent
[0189] In this Example, breakthrough experiments on AC-F-15 were carried out on a fixed bed (15 cm.sup.1 cm) with a stream of C.sub.2H.sub.6/C.sub.2H.sub.4 mixture in a ratio of 1/9 (v/v) as the feed, at ambient conditions. Cyclic experiments were conducted to evaluate the separation performance of the adsorbent. From the breakthrough curves (
[0190] Subsequently, multi-cycle breakthrough experiments were carried out without any thermal regeneration of the adsorbent bed in between the cycles. After every cycle helium was purged for 20 min at 298 K for regenerating the bed. These cyclic experiments (with results in
[0191] It would be apparent to the person skilled in the art that while the drawings in the present disclosure have illustrated a packing list envelope with a rectangular geometry, other non-rectangular geometries could also be envisioned without departing from the spirit of the present invention.
[0192] All publications described or referred to, are incorporated herein by reference.