Semiconductor device and manufacturing method for the same
09847409 · 2017-12-19
Assignee
Inventors
Cpc classification
H01L2924/00014
ELECTRICITY
H01L23/4824
ELECTRICITY
H01L2924/13091
ELECTRICITY
H01L2224/4813
ELECTRICITY
H01L29/7397
ELECTRICITY
H01L29/4236
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L29/0619
ELECTRICITY
H01L2924/13091
ELECTRICITY
H01L29/0696
ELECTRICITY
H01L29/407
ELECTRICITY
H01L22/32
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L22/14
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
H01L29/739
ELECTRICITY
H01L29/40
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/66
ELECTRICITY
H01L23/482
ELECTRICITY
Abstract
A semiconductor device provides an element arrangement region on a semiconductor substrate including: a first semiconductor region on the semiconductor substrate; a second semiconductor region on the first semiconductor region; multiple trench gates penetrating the first semiconductor region and reaching the second semiconductor region; a third semiconductor region contacting the trench gate; a fourth semiconductor region on a rear surface; a first electrode connected to the first and second semiconductor regions; and a second electrode connected to the fourth semiconductor region. Each trench gate includes a main trench gate for generating a channel and a dummy trench gate for improving a withstand voltage of a component. The device further includes: a dummy gate wiring for applying a predetermined voltage to the dummy trench gate; and a dummy pad connected to the dummy gate wiring. The dummy pad and the first electrode are connected by a conductive member.
Claims
1. A semiconductor device, comprising: an element arrangement region on a main surface side of a semiconductor substrate, the element arrangement region including: a first semiconductor region that is arranged in a surface portion of the semiconductor substrate at the main surface side; a second semiconductor region that contacts the first semiconductor region and is arranged at a position deeper than the first semiconductor region; a plurality of main trench gates that respectively penetrate the first semiconductor region and reach the second semiconductor region, and that respectively generate a channel by voltage application; a plurality of dummy trench gates that respectively penetrate the first semiconductor region and reach the second semiconductor region, and respectively improve a withstand voltage of the semiconductor device without generating a channel; a third semiconductor region that is arranged in the first semiconductor region to be in contact with each of the plurality of main trench gates; a fourth semiconductor region that is arranged in a surface portion of the semiconductor substrate at a rear surface side opposite to the main surface side; a first electrode that is arranged on the main surface of the semiconductor substrate and is electrically connected to the first semiconductor region and the second semiconductor region; and a second electrode that is arranged on a rear surface of the semiconductor substrate and is electrically connected to the fourth semiconductor region, the semiconductor device further comprising: a dummy gate wiring that is arranged on the main surface of the semiconductor substrate for applying a predetermined voltage to each of the plurality of dummy trench gates; a dummy pad that is connected electrically to the dummy gate wiring; and a main gate pad that is connected to each of the plurality of main trench gates, wherein the dummy pad and the first electrode are mutually connected electrically through a conductive member at the main surface side of the semiconductor substrate, wherein the dummy pad and the main gate pad are arranged separately, and wherein the dummy gate wiring is electrically isolated from the first electrode.
2. The semiconductor device according to claim 1, wherein the dummy pad and the first electrode are mutually connected electrically by a bonding wire.
3. The semiconductor device according to claim 1, further comprising: a first lead frame that is arranged to overlap the dummy pad and the first electrode when it is viewed in a plan view from a thickness direction of the semiconductor substrate, wherein the dummy pad and the first electrode are mutually connected electrically by the first lead frame.
4. The semiconductor device according to claim 1, wherein the dummy pad is arranged to have a height identical to a height of the first electrode in the thickness direction of the semiconductor substrate.
5. The semiconductor device according to claim 1, wherein the dummy pad is arranged in the element arrangement region when it is viewed in a plan view from the thickness direction of the semiconductor substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
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DETAILED DESCRIPTION
(14) The following describes the embodiments of the present disclosure based on the drawings. It is noted that an x-direction, a y-direction perpendicular to the x-direction, and a z-direction linearly independent of the x-direction and the y-direction are defined in each diagram.
(15) (First Embodiment)
(16) The overall configuration of a semiconductor device according to the present embodiment is described with reference to
(17) The semiconductor device includes, for example, an insulated bipolar transistor (hereinafter referred to as IGBT). The semiconductor device mentioned below is a transistor having a trench-type gate in particular.
(18) As shown in
(19) An upper layer 20 formed above a main surface 10a of the semiconductor substrate 10 includes a dummy gate wiring 21, a dummy pad 22, and an emitter electrode 23 as a first electrode. Moreover, a plating layer 24, a soldering layer 25, and a bonding wire 26 as a conductive member are formed in the present embodiment.
(20) A lower layer 30 formed at the side of a rear surface 10b opposite to the main surface 10a includes a collector layer 31 as a second electrode, a soldering layer 32, and a collector-side lead frame 33 as a second lead frame.
(21) The following describes each of the configuration elements in detail.
(22) Initially, a variety of elements formed on the semiconductor substrate 10 are described. As shown in
(23) A plurality of trench gates 15 are formed in the x-direction as shown in
(24) In addition, each of the trenches 15 is extended in a y-direction as shown in
(25) Next, each of the elements formed on the upper layer 20 is described. As shown in
(26) On the other hand, the plating layer 24 in the z-direction is laminated on the dummy pad 22 and the emitter electrode 23, and the soldering layer 25 is further laminated on the plating layer 24. The soldering layer 25 is not formed on the passivation film 27. The soldering layer 25 includes: a soldering layer having a conductive state with the dummy pad 22; and a soldering layer 25b having a conductive state with the emitter electrode 23, and these layers are separated to each other. Then, in the present embodiment, the bonding wire 26 is linked between the soldering layer 25a and the soldering layer 25b, and the both layers are electrically connected to each other. As a result, the potential of the emitter electrode 23 and the potential of the gate electrode 16 of the dummy trench gate 15b are identical.
(27) As shown in
(28) The element formation region refers to a region inside the outer edge of the emitter electrode 23 as indicated by the broken line in
(29) Next, the elements formed on the lower layer 30 are described. As shown in
(30) Next, the manufacturing method for the semiconductor device 100 according to the present embodiment is described with reference to
(31) Initially, the element formation process is operated as shown in
(32) Next, as shown in
(33) Next, as shown in
(34) Next, as shown in
(35) Next, as shown in
(36) The formation is complete for the region of the semiconductor substrate 10 in each process up to the present process. The structure does not change in the later processes. It is noted that the gate electrode 16 of the main trench gate 15a and the gate electrode 16 of the dummy trench gate 15b are insulated.
(37) Next, as shown in
(38) Next, as shown in
(39) Finally, an electrical connection process is carried out. The electrical connection process according to the present embodiment is a bonding process that makes the dummy pad 22 and the emitter electrode 23 electrically connected through the bonding wire 26 at the same potential level. In this process, the soldering layers 25a, 25b are respectively formed on the parts corresponding to the plating layers 24a, 24b. Then, the soldering layer 25a and the soldering layer 25b are connected by the bonding wire 26 and both of the soldering layers 25a, 25b are electrically connected. Thus, the semiconductor device 100 illustrated in
(40) Next, the functional effect of the semiconductor device 100 according to the present embodiment is described.
(41) With regard to the semiconductor device 100, the formation of the regions of the semiconductor substrate 10 is complete in all processes prior to the withstand voltage testing process, and the structure does not change in the processes subsequent to the withstand voltage testing process. The gate electrode 16 of the main trench gate 15a and the gate electrode 16 of the dummy trench gate 15b are electrically insulated prior to the withstand voltage testing process. The dummy pad 22 and the emitter electrode 23 are formed to be exposed to the side of the upper layer 20 relative to the main surface 10a of the semiconductor substrate 10 in the early stage of the electrical connection process as the process in which both of the dummy pad 22 and the emitter electrode 23 are connected electrically. Alternatively, the plating layer 24 electrically connected to the dummy pad 22 and the emitter electrode 23 is formed to be exposed to the upper layer 20 relative to the main surface 10a of the semiconductor substrate 10 in the early stage where an electrical connection is mutually made. Accordingly, prior to make an electrical connection mutually, a predetermined potential can be applied to the dummy pad 22 and the emitter electrode 23 by applying the testing probe 40 to the dummy pad 22 and the emitter electrode 23. In other words, the withstand voltage testing for the insulation film 17 on the dummy trench gate 15b can be carried out when the semiconductor substrate 10 and the upper layer 20 are nearly finished. Therefore, the result of testing withstand voltage can be more accurately measured.
(42) (Second Embodiment)
(43) The first embodiment describes an example in which the dummy pad 22 and the emitter electrode 23 (i.e., first electrode) are electrically connected through the bonding wire 26 as a conductive member. However, the present embodiment describes that the dummy pad 22 and the emitter electrode 23 are connected by an emitter-side lead frame 50 as a first lead frame as shown in
(44) A semiconductor device 200 according to the present embodiment includes, for example, the emitter-side lead frame 50 made of copper in replacement of the bonding wire 26 in the semiconductor device 100 according to the first embodiment.
(45) The emitter-side lead frame 50 is connected to the emitter electrode 23 through the soldering layer 25b and the plating layer 24b. As shown in
(46) Since the present embodiment does not use the bonding wire 26 to make an electrical connection with the dummy pad 22 and the emitter electrode 23, the dummy pad 22 is formed to be smaller than the one in the first embodiment.
(47) The following does not describe the configuration elements excluding the emitter-side lead frame 50 that are similar to the one in the first embodiment.
(48) The manufacturing method for the semiconductor device 200 according to the present embodiment excluding an electrical connection process is similar to the first embodiment. On the other hand, the electrical connection process according to the present embodiment is a first lead frame formation process that electrically connects the dummy pad 22 and the emitter electrode 23 through the emitter-side lead frame 50 so as to make the dummy pad 22 and the emitter electrode 23 at the same potential level. In this process, the soldering layers 25a and 25b are initially formed on the parts corresponding to the plating layers 24a and 24b. Then, the emitter-side lead frame 50 is fixed so as to be placed on the upper surfaces of the soldering layers 25a, 25b. The emitter-side lead frame 50 is configured to come into contact with the soldering layer 25b corresponding to the emitter electrode 23 and come into contact with the soldering layer 25a corresponding to the dummy pad 22 at the same time. Therefore, the semiconductor device 100 illustrated in
(49) The functional effect of the semiconductor device 200 according to the present embodiment is described below.
(50) For example, the dummy pad 22 described in the first embodiment has to keep a size that is suitable to wire bonding. It is required to make the size larger (i.e., 300 μm to 500 μm) than in a case where the probe for testing withstand voltage is used. As it is not required to use the bonding wire 26 for connection in this embodiment, the size of the dummy pad 22 along an xy-plane can be made smaller in comparison with the configuration having the bonding wire 26. That is, the layout area of the semiconductor device 200 can be limited.
(51) With regard to the configuration which needs the bonding wire 26 such as the first embodiment, since the bonding wire 26, which is not needed when not testing the withstand voltage of the trench gate, is required for making a connection for the gate electrode and the emitter electrode, the total number of the bonding wire 26 increases and leads to an increase in cost. However, the present embodiment can use the emitter-side lead frame 50 for fixing the emitter electrode 23 at a predetermined potential level, and the emitter-side lead frame 50 can also be used for making an electrical connection between the emitter electrode 23 and the dummy pad 22. Therefore, the cost in manufacturing the semiconductor device 200 can be limited.
(52) Moreover, with regard to the present embodiment, while making an electrical connection between the emitter electrode 23 and the dummy pad 22, as the emitter-side lead frame 50 moves parallel in a z-direction and comes into contact with the soldering layer 25, it is possible to make the emitter electrode 23 and the dummy pad 22 to be at the same potential level. In other words, the emitter electrode 23 and the dummy pad 22 can be configured at the same potential level by the so-called self-alignment without the need of controlling the bonding position of the bonding wire 26 correctly.
(53) (Modification)
(54) In the above first embodiment, since the bonding wire 26 must be used for making connection in the electrical connection process, the dummy pad 22 is arranged in the region inside of the outer edge of the emitter electrode 23 as indicated by the broken line in
(55) However, in a case where an electrical connection is made between the emitter electrode 23 and the dummy pad 22 with the emitter-side lead frame 50 as described in the second embodiment, the dummy pad 22 can be formed inside of the element formation region. The dummy pad 22 is electrically connected to the dummy gate wiring 21, and may be arranged to make overlapping of the emitter-side lead frame 50 and the dummy pad 22 when it is viewed from the z-direction.
(56) The dummy pad 22 according to the present modification example is formed inside of the outer edge (i.e., the element formation region) of the emitter electrode 23 indicated by the broken line as illustrated in
(57) As described in the present modification example, the area along the xy-plane of the IGBT can be used as the element formation region at the portion excluding the main gate pad 28 by arranging the dummy pad 22 inside the element formation region.
(58) (Other Embodiment)
(59) The preferred embodiments of the present enclosure are described above; however, the present disclosure is not restricted to the above embodiments. Various modifications and alternations of the present disclosure may be made by those skilled in the art without departing from the scope and spirit of the present disclosure.
(60) The above-mentioned embodiments and the modification example illustrate that the withstand voltage testing process is carried out after the formation of the plating layer 24. However, the testing may be carried out by bringing the testing probe 40 into contact with the plating layer 24 when the dummy pad 22 and the emitter electrode 23 are in an exposed state.
(61) The above embodiments and modification examples illustrate that the dummy pad 22 and the emitter electrode 23 are formed to have the identical height in the z-direction; however, it is not restricted to this situation. In fact, it can be ensured that the testing probe 40 comes into contact with the dummy pad 22 and the emitter electrode 23 by setting both to have the identical height in the z-direction.
(62) The modification example illustrates the position of the dummy pad 22 is set near the center of the element formation region. However, the formation position of the dummy pad 22 is arbitrary if the dummy pad 22 is electrically connected to the dummy gate wiring 21, and the emitter-side lead frame 50 and the dummy pad 22 are formed to be overlapped when it is viewed from the z-direction.
(63) The above embodiments and the modification example illustrate one example of the configuration material for each element; however, various modifications can be properly made. For example, the dummy pad wiring 21 is illustrated as an aluminum wiring. However, tungsten may also be used.
(64) In addition, the above embodiments illustrate an example of a conductivity type in each semiconductor region. However, interchanging of an n-conductivity type and a p-conductivity type may be applicable.
(65) The above embodiments and the modification example illustrate an IGBT as an example. However, a MOSFET having the trench gate 15 may be applicable.
(66) While the present disclosure has been described with reference to embodiments thereof, it is to be understood that the disclosure is not limited to the embodiments and constructions. The present disclosure is intended to cover various modification and equivalent arrangements. In addition, while the various combinations and configurations, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.