ELECTRICAL CONNECTOR HAVING SYMMETRICAL DOCKING HOLES
20230178931 · 2023-06-08
Assignee
Inventors
Cpc classification
H01R13/629
ELECTRICITY
International classification
H01R13/629
ELECTRICITY
H01R13/516
ELECTRICITY
Abstract
An electrical connector may include an insulating body, metal terminals exposed in a mating port of the insulating body, and a metal housing that includes walls. The walls may encircle the insulating body such that a first space is located between a first side of the insulating body and a first wall of the metal housing, a second space is located between a second side of the insulating body and a second wall of the metal housing, and a length of the first space is different from a length of the second space. The first and second walls may face in opposite directions. The mating port may receive a portion of a mating connector. The first wall may include first latching portions in communication with the first space, and the second wall may include second latching portions in communication with the second space.
Claims
1. An electrical connector, comprising: an insulating body comprised of a mating port arranged on the insulating body; a plurality of metal terminals exposed in the mating port of the insulating body; and a metal housing comprised of a plurality of walls configured to encircle the insulating body such that: a first space is located between a first side of the insulating body and a first wall of the metal housing, a second space is located between a second side of the insulating body and a second wall of the metal housing, and a length of the first space is different from a length of the second space.
2. The electrical connector of claim 1, wherein the first and second walls of the metal housing face in opposite directions.
3. The electrical connector of claim 1, wherein the mating port is configured to receive therein a portion of a mating connector.
4. The electrical connector of claim 1, wherein: the first wall of the metal housing is comprised of a plurality of first latching portions in communication with the first space, and the second wall of the metal housing is comprised of a plurality of second latching portions in communication with the second space.
5. The electrical connector of claim 4, wherein the first latching portions of the metal housing are holes configured to receive first snap-fit protrusions of a mating connector.
6. The electrical connector of claim 5, wherein the second latching portions of the metal housing are holes configured to receive second snap-fit protrusions of the mating connector.
7. The electrical connector of claim 4, wherein the first latching portions of the metal housing are symmetrically positioned relative to the second holes of the metal housing.
8. The electrical connector of claim 1, wherein the insulating body is comprised of a protrusion configured to abut the metal housing and to bound a portion of one of the first and second spaces.
9. The electrical connector of claim 1, wherein the first space is a first docking slot configured to receive a first leg extending from a mating connector.
10. The electrical connector of claim 9, wherein the second space is a second docking slot configured to receive a second leg extending from the mating connector.
11. The electrical connector of claim 1, wherein a height of at least one of the walls of the metal housing is greater than a maximum height of the insulating body.
12. The electrical connector of claim 1, wherein a height of the first wall of the metal housing is different from a height of the second wall of the metal housing.
13. The electrical connector of claim 1, wherein the connector is a vertical-type connector.
14. The electrical connector of claim 1, wherein the metal housing is comprised of a plurality of inclined guide parts configured to guide a mating connector into the mating port of the insulating body.
15. The electrical connector of claim 14, wherein each of the guide parts is comprised of a curved surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Various aspects and embodiments of the present technology disclosed herein are described below with reference to the accompanying drawings. It should be appreciated that the figures shown in the drawings are not necessarily drawn to scale. Items appearing in multiple figures may be indicated by the same reference numeral. For the purposes of clarity, not every component may be labeled in every figure.
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035] The inventor has recognized and appreciated various design techniques for electrical connectors that enable an electrical connector (e.g., a receptacle connector) to connect with a mating connector (e.g., a plug connector) such that the mated pair occupies a small volume while providing reliable operation for high-integrity signal interconnects. Although the electrical connector may be relatively compact in size, proper connection of the electrical connector with the mating connector may be made easily and reliably by a user due to design features that make the electrical connector robust and user-friendly as well as compact. The robustness and ease of use of the electrical connectors according to various embodiments of the present invention may provide users with a level of assurance that routine mating operations will be unlikely to cause damage. For example, in some embodiments, features of the electrical connector may minimize or prevent misalignment and/or may enable users to easily ascertain that the electrical connector is properly aligned before a mating force is applied to seat the electrical connector and the mating connector in a mated position.
[0036] The inventor has further recognized and appreciated that compact electrical connectors may be more likely to be damaged by some forces than other forces as a result of their miniaturized size. For example, in mating a plug connector with a receptacle connector, although it may be preferred to have a force be applied in a direction parallel to an axial direction of the receptacle connector, in practice, however, a user may not pay special attention to an angle at which the plug connector is oriented with respect to the receptacle connector, or the location of the receptacle connector may be such that user may not be able to see whether the angle at which the plug connector is oriented is aligned with the axial direction of the receptacle connector. Thus, the receptacle connector may be subjected to an applied external force that is not parallel to the axial direction of the receptacle connector. Such off-axis forces can impact the receptacle connector in ways that impact the integrity of signals passing through the receptacle connector. Off-axis forces, for example, may cause the receptacle connector to tilt. In some situations, an off-axis force may be sufficient to break solder joints connecting metal terminals of the receptacle connector to a PCB. In other scenarios, an off-axis force may deform the metal terminals, shift their positions, or otherwise alter their signal paths through the receptacle connector in ways that degrade the integrity of signals passing through the receptacle connector.
[0037] Damage may also result if a user attempts to press the plug connector into the receptacle connector with the wrong orientation or with the plug connector misaligned (e.g., laterally shifted) with respect to the receptacle connector. For example, when a user attempts to insert a misaligned plug connector, the receptacle connector may be subjected to a large force, such as 55 N or more. In addition to the potential damage to the solder connections of the metal terminals, discussed above, the force may be sufficient to deform or break one or more portions of an insulating body of the receptacle connector, including a portion bounding a receiving portion in which the plug connector is to be seated when properly mated with the receptacle connector. The receptacle connector may then cease to be able to hold the plug connector snugly and reliably, thus creating the possibility of intermittent disconnection between the plug and receptacle connectors. Consequently, the receptacle connector may lose its functionality and, in turn, normal operation of an electronic device employing the receptacle connector may cease.
[0038] The above-noted risks of damage are greater for compact connectors, such as those with metal terminals spaced, center to center, at 0.6 mm or less, such as connectors with a terminal spacing of 0.5 mm or less, or 0.4 mm or less, or 0.35 mm or less.
[0039] Some aspects of the present technology described herein may reduce or eliminate the possibility of improper orientation of a plug connector during a mating operation with a receptacle connector. Some aspects may reduce or eliminate the possibility of misalignment between the plug and receptacle connectors. Some aspects may minimize or eliminate the application of damaging forces during a mating operation.
[0040] The inventor has recognized that at times an electrical connector may need to be reliably and securely connected to some mating connectors in any of two reversible orientations and at other times the electrical connector may need to be reliably and securely connected to some other mating connectors in only a single orientation. For example, the electrical connector may be connected to a first type of mating connector with a front surface of the first type of mating connector facing frontward or facing rearward, and the same electrical connector may be connected to a second type of mating connector with only a front surface of the second type of mating connector facing frontward.
[0041] Turning now to the drawings,
[0042]
[0043] The electrical connector 1 may be comprised of a housing 2, an insulating body 3, and a terminal set 4. To facilitate an explanation of various elements of the electrical connector 1, bottom left areas of the housing 2, the insulating body 3, and the terminal set 4 in
[0044] Referring to
[0045] The housing 2 may be comprised of at least one docking hole 20 located in each of a front wall and a rear wall of the housing 2, as shown in
[0046]
[0047] According to some embodiments of the present invention, symmetry of the docking holes 20 is such that, when the housing 2 is rotated 180° about a central vertical axis C, the docking holes 20 in the front wall are rotated to the locations of the docking holes 20 in the rear wall prior to the rotation, and the docking holes 20 in the rear wall are rotated to the locations of the docking holes 20 in the front wall prior to the rotation.
[0048]
[0049] Each of the docking holes 20 may be in communication with the assembly space 26. In some embodiments, the docking holes 20 may be configured to engage with protrusions on a mating connector such that, when the electrical connector 1 is in a mated position with the mating connector, the protrusions on the mating connector extend into and are lodged in the docking holes 20, such that a position of the mating connector relative to the electrical connector 1 may be set. For example, the docking holes 20 may be configured to engage with protruding bumps 602 on docking legs 604, 606 of the plug connector 600.
[0050] The housing 2 may be comprised of at least one first snap-fit part 21 provided at the front wall or at the rear wall of the housing 2. In
[0051] The housing 2 may be comprised of at least one first guide part 23 and at least one second guide part 24 provided at the front wall and/or at the rear wall of the housing 2. In some embodiments of the present invention, the first and second guide parts 23, 24 may be located at top end portions of the front wall and/or top end portions of the rear wall of the housing 2. In
[0052] The housing 2 may be comprised of at least one second snap-fit part 22 provided at a left wall and/or a right wall of the housing 2. In
[0053] The housing 2 may be comprised of at least one third guide part 25 provided at the left wall and/or the right wall of the housing 2. In some embodiments of the present invention, one or more third guide part(s) 25 may be located at a top end portion of the left wall and/or a top end portion of the right wall of the housing 2. In
[0054] Each of the first, second, and third guide parts 23, 24, 25 may be comprised of a top edge portion of the housing 2 that is bent or formed to curve outwards or away from the assembly space 26. Such curvature of the first, second, and third guide parts 23, 24, 25 may guide a user in a mating operation of the electrical connector 1 with a mating connector. For example, during a blind vertical mating operation, the user may be able to feel the curvature of one or more of the first, second, and third guide parts 23, 24, 25 and use the curvature to guide a downward sliding movement of the mating connector relative to the electrical connector 1 to achieve a proper engaged or mated position.
[0055] In some embodiments of the present invention, a central region of the front wall of the housing 2 may be shorter in height than left and right end regions of the front wall, such that in a front elevational view the central region may appear sunken relative to the left and right regions of the front wall. Similarly, in some embodiments, a central region of the rear wall of the housing 2 may be shorter in height than left and right ends regions of the rear wall, such that in a rear elevational view the central region may appear sunken relative to the left and right regions of the rear wall. As shown in
[0056] According to some embodiments of the present invention, the insulating body 3 may be configured to fit into the assembly space 26 of the housing 2, as depicted in
[0057] According to some embodiments of the present invention, when the insulating body 3 is fitted into the assembly space of the housing 2, portions of external or outward-facing surfaces of a front wall and a rear wall of the insulating body 3 may be spaced apart from portions of inward facing surfaces of the front wall and the rear wall of the housing 2, respectively, so as to form a docking slot 35 on front and rear sides of the electrical connector 1. The docking holes 20 in the front wall of the housing 2 may be in communication with the docking slot 35 on the front side of the electrical connector 1, and the docking holes 20 in the rear wall of the housing 2 may be in communication with the docking slot 35 on the rear side of the electrical connector 1.
[0058] According to some embodiments of the present invention, the front wall of the insulating body 3 may be comprised of a plurality of first protrusions extending outward from the front wall, and the rear wall of the insulating body 3 may be comprised of a plurality of second protrusions extending outward from the rear wall. A perimeter of the docking slot 35 on the front side of the electrical connector 1 may be defined by the front wall of the insulating body 3, the first protrusions, and the front wall of the housing 2. Similarly, a perimeter of the docking slot 35 on the rear side of the electrical connector 1 may be defined by the rear wall of the insulating body 3, the second protrusions, and the rear wall of the housing 2.
[0059] In some embodiments of the present invention, the docking slot 35 on the front side of the electrical connector 1 may have a dimension that is different from that of the docking slot 35 on the rear side of the electrical connector 1. For example, as shown in
[0060] The docking slots 35 on the front and rear sides of the electrical connector 1 may be configured to receive therein docking legs of a mating connector. For example, the docking slot 35 on the front side of the electrical connector 1 may be configured to receive a front docking leg 604 of the plug connector 600, and the docking slot 35 on the rear side of the electrical connector 1 may be configured to receive a rear docking leg 606 of the plug connector 600.
[0061] When the first and second dimensions 351, 352 are different from each other, a user may use the different dimensions to determine proper front and rear orientations of a mating connector and thus avoid mating-operation mistakes, which may damage the electrical connector and/or the mating connector. For example, if the docking slot 35 on the front side of the electrical connector 1 is dimensionally smaller than the docking slot 35 on the rear side of the electrical connector 1, the user may use this difference to easily ascertain that the smaller docking leg of the mating connector should be inserted in the front docking slot 35 and the larger docking leg of the mating connector should be inserted in the rear docking slot 35. The size differences may be used advantageous to prevent errors in mating operations.
[0062] Alternatively, in some embodiments of the present invention, when the first and second dimensions 351, 352 are the same, the user may easily ascertain that there is no orientation restriction for properly connecting a mating connector to the electrical connector 1 (e.g., the mating connector may be reversible and may be properly connected in two different orientations).
[0063] In some other alternative embodiments of the present invention, when the first and second dimensions 351, 352 of the electrical connector 1 are different, but a mating connector has docking legs sized to fit in the docking slots 35 in either of two reversible orientations, the mating connector may be mated to the electrical connector 1 in either of the two orientations. As will be appreciated, in order for reversible orientations to be possible, symmetrically located protrusions on the docking legs of the mating connector are configured to align with the symmetrically located docking holes 20 on the front and rear sides of the electrical connector 1.
[0064] The insulating body 3 may be comprised of at least one third snap-fit part 31 configured to engage with the at least one first snap-fit part 21 of the housing 2. In
[0065] According to some embodiments of the present invention, the insulating body 3 may be comprised of at least one fourth snap-fit part 32 provided on a left wall and a right wall of the insulating body 3, as shown in
[0066] As shown in
[0067] The terminal set 4 may be comprised of a plurality of metal terminals 41, as shown in
[0068] In some embodiments of the present invention, the terminal set 4 may be provided with a terminal fixing seat 43 and at least one terminal base 42. In some embodiments, such as shown in
[0069] According to some embodiments of the present invention, respective groups of the metal terminals 41 may be fixed in corresponding terminal bases 42 such that the top portions of the metal terminals 41 of a group may extend from one surface of the corresponding terminal base 42 and bottom portions of the metal terminals 41 of the group may extend from another surface of the corresponding terminal base 42, as shown in
[0070] In some alternative embodiments of the present invention, the electrical connector may be comprised of two terminal sets 4 disposed in the accommodating space 30 of the insulating body 3. For example, one terminal set 4 may be arranged closer to the front side of the insulating body 3, and the other terminal set 4 may be arranged closer to the rear side of the insulating body 3. In other alternative embodiments, the insulating body may be comprised of multiple accommodating spaces 30 each configured to hold a terminal set 4 therein. Thus, it should be understood that the electrical connector 1 is not limited to the embodiments shown in the drawings but may be comprised of multiple terminal sets 4 arranged in multiple accommodating spaces 30.
[0071] In summary, it should be understood from the foregoing descriptions and the accompanying drawings that an electrical connector according to various embodiments of the present invention (e.g., the electrical connector 1) may be connected with a mating connector (e.g., the plug connector 600) by aligning the electrical connector's docking holes (e.g., the docking holes 20) with protrusions (e.g., the bumps 602) or other types of structures projecting from docking legs (e.g., the docking legs 604, 606) of the mating connector. According to some embodiments of the present technology, when the docking holes are symmetrically situated on opposite sides of the electrical connector, the mating connector may be snap-fit mated with the electrical connector in two different orientations (e.g., a normal orientation and a reversed orientation that is a 180° rotation from the normal orientation), provided that the mating connector has docking legs that are sized to fit in the docking slots 35 in both orientations. Thus, electrical connectors according to various embodiments of the present invention may be useable with various different mating connectors, some of which may be reversibly mated (e.g., by having docking legs 604, 606 that are dimensioned to fit in the docking slots 35 in two different orientations) and some of which may be mated in only a single orientation (e.g., by having docking legs 604, 606 that are differently dimensioned to fit the different dimensions 351, 352 of the docking slots 35 in one orientation).
[0072] It is to be understood that the foregoing features may be used, separately or together in any combination, in any of the embodiments discussed herein.
[0073] Further, although advantages of the present technology may be indicated, it should be appreciated that not every embodiment of the present technology may include every described advantage. Some embodiments may not implement any feature described herein as advantageous. Accordingly, the foregoing description and attached drawings are by way of example only.
[0074] Variations of the disclosed embodiments are possible. For example, various aspects of the present technology may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing, and therefore they are not limited in application to the details and arrangements of components set forth in the foregoing description or illustrated in the drawings. Aspects described in one embodiment may be combined in any manner with aspects described in other embodiments.
[0075] Use of ordinal terms such as “first,” “second,” “third,” etc., in the description and the claims to modify an element does not by itself connote any priority, precedence, or order of one element over another, or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one element or act having a certain name from another element or act having a same name (but for use of the ordinal term) to distinguish the elements or acts.
[0076] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0077] The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
[0078] As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified.
[0079] As used herein in the specification and in the claims, the term “equal” or “the same” in reference to two values (e.g., distances, widths, etc.) means that two values are the same within manufacturing tolerances. Thus, two values being equal, or the same, may mean that the two values are different from one another by ±5%.
[0080] The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0081] As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e., “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.”
[0082] Finally, it is to be understood that the scope of the present invention is not limited to claims recited below or the embodiments described herein and shown in the drawings. It is to be understood that the scope of the invention and the claims includes equivalent modifications and variations that can be conceived by one of ordinary skill in the art based on the disclosure of the present technology.
[0083] For convenience, the following is a key to reference characters used herein and in the drawings for the electrical connector 1:
[0084] 2: housing
[0085] 20: docking hole
[0086] 21: first snap-fit part
[0087] 22: second snap-fit part
[0088] 23: first guide part
[0089] 24: second guide part
[0090] 25: third guide part
[0091] 26: assembly space
[0092] 27: first height
[0093] 28: second height
[0094] 3: insulating body
[0095] 30: accommodating space
[0096] 31: third snap-fit part
[0097] 32: fourth snap-fit part
[0098] 33: terminal holding part
[0099] 330: terminal holding space
[0100] 34: plug-in port
[0101] 35: docking slot
[0102] 351: first distance
[0103] 352: second distance
[0104] 4: terminal set
[0105] 41: metal terminal
[0106] 42: terminal base
[0107] 420: base-positioning space
[0108] 421: base-positioning unit
[0109] 43: terminal fixing seat
[0110] 430: fixing-seat-positioning space
[0111] 431: fixing-seat-positioning unit