An article is provided comprising a multicomponent fiber having a shaped cross section, wherein the multicomponent fiber comprises: (A) at least one water dispersible polymer; and (B) a plurality of domains comprising one or more water non-dispersible polymers, wherein said domains are substantially isolated from each other by said water dispersible polymer intervening between said domains; and wherein said water dispersible polymer is present at the perimeter of the outside cross-section of said multicomponent fiber in a proportion of not greater than 55% water dispersible polymer.

A multicomponent fiber having a shaped cross section is provided in this invention. The multicomponent fiber comprises: (A) at least one water dispersible polymer; and (B) a plurality of domains comprising one or more water non-dispersible polymers, wherein said domains are substantially isolated from each other by said water dispersible polymer intervening between said domains; and
wherein said water dispersible polymer is present at the perimeter of the outside cross-section of said multicomponent fiber in a proportion of not greater than 55% water dispersible polymer. Articles produced from the multicomponent fiber are also provided.

A multicomponent fiber having a shaped cross section is provided in this invention. The multicomponent fiber comprises: (A) at least one water dispersible polymer; and (B) a plurality of domains comprising one or more water non-dispersible polymers, wherein said domains are substantially isolated from each other by said water dispersible polymer intervening between said domains; and
wherein said water dispersible polymer is present at the perimeter of the outside cross-section of said multicomponent fiber in a proportion of not greater than 55% water dispersible polymer. Articles produced from the multicomponent fiber are also provided.

A process for making a multicomponent fiber is disclosed. The process comprises extruding at least one water dispersible polymer to create a first polymer flow, extruding at least one water non-dispersible synthetic polymer to create a second polymer flow path, directing the resulting multiple polymer flows into a spinneret having a shaped cross section with a plurality of distribution flow paths, and combining the flow paths together to form a multicomponent fiber having a shaped cross section, wherein the multicomponent fiber comprises: (A) at least one water dispersible polymer; and (B) a plurality of domains comprising one or more water non-dispersible polymers, wherein the domains are substantially isolated from each other by the water dispersible polymer intervening between the domains; and wherein the water dispersible polymer is present at the perimeter of the outside cross-section of the multicomponent fiber in a proportion of no greater than 55% water dispersible polymer.

A process for texturing a multicomponent fiber is provided. The process comprises: (A) providing a multicomponent fiber having a shaped cross section and at least one water dispersible polymer; and a plurality of domains comprising one or more water non-dispersible polymers, wherein said domains are substantially isolated from each other by said water dispersible polymer intervening between said domains; and wherein the water dispersible polymer is present at the perimeter of the outside cross-section of the multicomponent fiber in a proportion of no greater than 55% water dispersible polymer; and (B) passing the multicomponent fiber through a first zone comprising a first heating device and a twisting unit, wherein the first heating device has a heating temperature that is at least 10% less than the temperature used for a fiber without the water dispersible component having the same water non-dispersible polymer, same number of total filaments in the fiber, and the same total denier for a given type of equipment and process conditions.

The invention discloses a method for preparing a hollow textile with a core-spun yarn of short-staple wrapped microporous alkali-soluble polyester filament, which includes a foaming microcapsule preparation step, a preparation step of alkali-soluble chips containing foaming microcapsules, a melt foaming and spinning step, and a hollow textile preparation step. In the method for preparing the hollow textile with the core-spun yarn of short-staple wrapped microporous alkali-soluble polyester filament, a hollow yarn or a hollow fabric is made from a polyester filament having a microporous structure through alkali dissolution. The polyester filament having a microporous structure can effectively increase the contact area of the alkali dissolution and has the advantages of high dissolution rate, short dissolution time and complete dissolution. The hollow textile prepared from the hollow yarn or the hollow fabric obtained after dissolution has a comfortable hand feeling and has the characteristics of being fluffy, soft, warm and quick-drying.

A process for manufacturing air-rich yarn and air-rich fabric is provided. The process of the present invention uses optimized parameters for blending, doubling, drafting and spinning in draw frame, roving frame and ring frame respectively. The process of the present invention provides an air rich yarn comprising a plurality of fibers of a water soluble material interlinked and distributed homogenously across a cross-section of the yarn using the optimized parameters. The plurality of fibers of water soluble material after treatment with water provides an improved air rich yarn comprising a plurality of interlinked through-pores distributed homogenously across the cross-section of the yarn. Further, the present invention provides a process of preparing an air-rich fabric from the air-rich yarn, where the fabric exhibits high wettability, easy dry ability, quick absorbency and increased thickness due to homogenous distribution of the plurality of interlinked through-pores across the cross-section of the yarn.

A process is described wherein pile yarn is woven with cotton weft and warp yarns to produce terry fabrics, such as towels. The fabric is then washed in warm water to dissolve the PVA fibers. The amount of fibers dissolved, depends upon the count of the yarn or yarns used. By dissolving the PVA fibers, a hollow air space is produced throughout the pile yarn, corresponding to an increase in the air space in the pile yarn. By increasing the air space in the pile yarn, the resulting towels are softer and bulkier than standard cotton towels. The present invention further relates to pile yarn in terry woven fabric (warp yarn), or weft yarn, in the case of flat fabrics.

The invention discloses a method for preparing a hollow textile with a core-spun yarn of short-staple wrapped microporous alkali-soluble polyester filament, which includes a foaming microcapsule preparation step, a preparation step of alkali-soluble chips containing foaming microcapsules, a melt foaming and spinning step, and a hollow textile preparation step. In the method for preparing the hollow textile with the core-spun yarn of short-staple wrapped microporous alkali-soluble polyester filament, a hollow yarn or a hollow fabric is made from a polyester filament having a microporous structure through alkali dissolution. The polyester filament having a microporous structure can effectively increase the contact area of the alkali dissolution and has the advantages of high dissolution rate, short dissolution time and complete dissolution. The hollow textile prepared from the hollow yarn or the hollow fabric obtained after dissolution has a comfortable hand feeling and has the characteristics of being fluffy, soft, warm and quick-drying.

A hollow fabric is obtained by providing cotton blended yarns and alkali-soluble polyester yarns which are arranged in a ratio of 10:2 as warp yarns, and providing cotton blended elastic yarns and alkali-soluble polyester filaments which are arranged in a ratio of 6:2 as weft yarns. The warp yarns and weft yarns are interwoven into plain weaves, and the plain weaves are subjected to alkali solution to remove the alkali-soluble polyester filaments, thereby obtaining greige cloth having meshes. The greige is subjected to boiled bleaching, softening and drying to obtain the hollow fabric. By optimizing the ratio of yarns and using a boiled bleaching, softening and drying process, a soft, smooth and fluffy product is produced with humidity-absorbing and breathability characteristics.