Yarn manufactured from recycled mixed clothing fibers and a process of making yarn manufactured from recycled mixed clothing fibers. Upcycled yarn has approximately 70%-95% of fiber from separated used clothes fibers, whereby separated used clothes fibers have cotton, polyester, nylon, silk, rayon, spandex, synthetic fibers, wool, hemp, carbon fibers, and/or linen. The upcycled yarn also has approximately 5%-30% other fibers that can be recycled fibers and/or virgin fibers, whereby the recycled fiber is recycled polyester from recycled plastic bottles and other sources, recycled cotton, recycled nylon from fishing nets and other sources, and the virgin fiber is nylon, spandex, virgin polyester, hemp, carbon fiber, and/or organic cotton.

A nonwoven includes: framework fibers; an at least in part fused thermoplastic material; and a thermally embossed mesh pattern having a plurality of intersecting embossed grooves, between which a plurality of embossed elevations are arranged. At least the framework fibers are staple fibers. An equivalent diameter of the embossed elevations is smaller than 50% of a fiber length of the framework fibers. A ratio of a width of the embossed grooves to a thickness of the nonwoven in a region of the embossed elevations is less than or equal to 4/5 A ratio of the width of the embossed grooves to a thickness of the nonwoven in a region of the embossed grooves is from 0.5 to 2.

The present disclosure relates to a nonwoven fabric for primary carpet backing and a method for manufacturing same, the non-woven fabric having different colors on the two sides thereof and improved mechanical property. More specifically, the present disclosure relates to a non-woven fabric for primary carpet backing and a method for manufacturing same, wherein any one surface of the two surfaces of appears in a range of white to grey and the opposite surface thereof appears in a range of dark grey to black, so that the separate manufacture of non-woven fabrics having various colors according to carpet colors is not required, which facilitates the inventory management of the non-woven fabric, achieves color matching between a carpet pile yarn and a nonwoven fabric for primary carpet backing, and improve the efficiency of the carpet manufacturing process.

A mechanically deformed nonwoven comprising a plurality of protrusions extending outwardly from a first surface of the nonwoven and having openings c corresponding to the protrusions in a second surface of the nonwoven. The nonwoven has a Horizontal Bending Drop at 100 mm of at least 75 mm and a Z-Compliance Index of at least 50 mm.sup.3/N. The nonwoven can be used in absorbent articles such as diapers as an acquisition layer between the absorbent core and the backsheet and/or as a masking layer between an absorbent layer core and the backsheet.

There is provided a laminated nonwoven fabric having excellent sound absorbing performance in a low frequency range, the laminated nonwoven fabric having a skin layer and a base material layer, the skin layer having a nonwoven fabric A, the nonwoven fabric A having a density of 100 to 500 kg/m.sup.3, a thickness of 0.5 to 2.5 mm, and an air permeability of 4 to 40 cm.sup.3/cm.sup.2/s; and the base material layer having a nonwoven fabric B, the nonwoven fabric B having a basis weight of 200 to 500 g/m.sup.2 and a thickness of 5 to 40 mm.

A nonwoven fabric for an outer sheet of an absorbent article has a liquid-impermeable sheet having moisture vapor permeability, the nonwoven fabric having a thickness direction and a planar direction, and a first surface and a second surface, the nonwoven fabric including thermoplastic resin fibers, and cellulosic fibers that are cellulosic fibers of which at least a portion form a plurality of fiber masses, the nonwoven fabric comprising a plurality of gaps that are adjacent to first regions of each of the plurality of fiber masses that are facing the first surface, wherein each of the plurality of fiber masses are not joined with the thermoplastic resin fibers.

A nonwoven molded article may include at least one thermoformed nonwoven fabric. The fabric may include structural fibers having polyethylene terephthalate, first bicomponent binder fibers, optional second binder fibers, and optional additives. The first bicomponent binder fibers may include matrix-forming polyethylene-terephthalate having a semicrystalline sheathing material having a melting point ranging from 90 to 175° C. The optional second bicomponent binder fibers may include matrix-forming polyethylene-terephthalate having a semicrystalline sheathing material and differ from the first bicomponent binder fibers.

Provided are an automobile interior/exterior material including a low-melting-point polyester resin fiber layer, and a method of manufacturing the same. More particularly, an automobile interior/exterior material having excellent processability and price competitiveness without deterioration of properties, such as strength and durability, is provided.

The invention provides migration resistant batting that includes a nonwoven web comprising a first surface parallel to a second surface, and a fiber mixture that includes: 35 to 65 wt % synthetic polymeric fibers having a denier of less than or equal to 1.0, wherein 50 to 100 wt % of said synthetic polymeric fibers are siliconized fibers; 10 to 30 wt % spiral-crimped synthetic polymeric fibers having a length of greater than or equal to 60 mm, wherein 50 to 100 wt % of said spiral-crimped synthetic polymeric fibers are siliconized fibers; 20 to 50 wt % elastomeric fibers having a denier between 2.0 and 7.0; and 5 to 25 wt % synthetic binder fibers having a denier of 1.5 to 4.0, said binder fibers have a bonding temperature lower than the softening temperature of the synthetic polymeric fibers, wherein said first and second surfaces comprise a cross-linked resin. Also provided are articles comprising the batting and methods of making the batting.

Systems and methods of filtering particulate matter from a fluid are provided. In one exemplary embodiment, a system for filtering particulate matter from a liquid comprises a filter having a filter housing, inlet and outlet ports, and compressible filter media with synthetic fibers. Further, the filter media is disposed in the housing between the inlet and outlet ports and is operable to filter particulate matter from the liquid. Also, a pressure difference between the inlet and outlet ports with the filter media disposed in the housing is no more than four pounds per square inch differential. In addition, the system includes a pump that is operationally coupled to the filter and operable to move the liquid through the filter media with a flux rate of at least eighteen gallons per minute per square foot of the filter media while operating at less than one electrical horsepower.